Ingersoll Rand Heat Pump PE03P XDS XXX A0S User Manual

PE03P-X-X-A0S  
OPERATOR’S MANUAL  
RELEASED:  
REVISED:  
(REV. 04)  
6-7-06  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
5-14-10  
3/8” DIAPHRAGM PUMP  
1:1 RATIO, NON-METALLIC  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
Refer to Model Description Chart to match the pump material options.  
637428 for air section repair (see page 6).  
637429-XX for fluid section repair (see page 4).  
PUMP DATA  
Models . . . . . . . . . . . . see Model Description Chart for “-XXX”.  
Pump Type . . . . . . . . . Air Operated Double Diaphragm.  
Material . . . . . . . . . . . . see Model Description Chart.  
Weight . . . PE03P-XDS-XXX-A0S . . . 3.74 lbs (1.70 kgs)  
PE03P-XES-XXX-A0S . . . 3.84 lbs (1.74 kgs)  
PE03P-XKS-XXX-A0S . . . 4.08 lbs (1.85 kgs)  
Figure 1  
PE03P-XLS-XXX-A0S . . . 4.20 lbs (1.91 kgs)  
PE03P-XPS-XXX-A0S . . . 3.02 lbs (1.37 kgs)  
MODEL DESCRIPTION CHART  
PE03P-XRS-XXX-A0S . . . 3.08 lbs (1.40 kgs)  
Maximum Air Inlet Pressure . . . . . . . . . 100 p.s.i.g. (6.9 bar)  
Maximum Material Inlet Pressure . . . . . 10 p.s.i.g. (0.69 bar)  
PE03 P - X X S - X X X - A0S  
Maximum Outlet Pressure . . . . . . . . . . 100 p.s.i.g. (6.9 bar)  
Air Consumption @ 40 p.s.i. . . . . . . . . . 1 c.f.m. / gallon (approx.)  
Maximum Flow Rate (flooded inlet) . . . . . 10.6 g.p.m. (40.1 l.p.m.)  
Displacement / Cycle @ 100 p.s.i. . . . . 0.022 gallons (0.083 lit.)  
Maximum Particle Size . . . . . . . . . . . . 1/16” dia. (1.6 mm)  
Maximum Temperature Limits (diaphragm / ball / seat material)  
Acetal . . . . . . . . . . . . . . . . . 10_ to 180_ F (-12 to 82_ C)  
HytrelR . . . . . . . . . . . . . . . -20_ to 150_ F (-29_ to 66_ C)  
Polypropylene . . . . . . . . . . . 35_ to 175_ F (2_ to 79_ C)  
KynarR PVDF . . . . . . . . . . . 10_ to 200_ F (-12 to 93_ C)  
SantopreneR . . . . . . . . . . . -40_to225_F (-40_to 107_C)  
PTFE . . . . . . . . . . . . . . . . . 40_ to 225_ F (4_ to 107_ C)  
VitonR . . . . . . . . . . . . . . . . -40_to350_F (-40_to 177_C)  
Groundable Models . . . . . . . . . . . . . . . PE03P-XDS-XXX-A0S  
PE03P-XES-XXX-A0S  
Center Section Material  
P - Polypropylene  
Fluid Connection  
A - 3/8 - 18 N.P.T.F. - 1  
B - Rp 3/8 (3/8 - 19 BSP)  
Fluid Caps / Manifold Material  
D - Groundable Acetal (single port)  
E - Groundable Acetal (multiple port)  
K - Kynar PVDF (single port)  
L - Kynar PVDF (multiple port)  
P - Polypropylene (single port)  
R - Polypropylene (multiple port)  
Hardware Material  
S - Stainless Steel  
Dimensional Data . . . . . . . . . . . . . . . . see page 8  
Seat Material  
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 72.7 db(A)  
D - Acetal  
P - Polypropylene  
S - Stainless Steel  
K - Kynar PVDF  
 The pump sound pressure levels published here have been updated to an Equivalent  
Continuous Sound Level (L ) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-  
Ball Material  
Aeq  
ROP S5.1 using four microphone locations.  
A - Santoprene  
C - Hytrel  
T - PTFE  
V - Viton  
NOTICE:Allpossibleoptionsareshowninthecharthowevercertaincom-  
binations may not be recommended, consult a representative or the fac-  
tory if you have questions concerning availability.  
S - Stainless Steel  
Diaphragm Material  
A - Santoprene  
C - Hytrel  
T - PTFE / Santoprene  
V - Viton  
FLUID SECTION SERVICE KIT SELECTION  
PE03P - ARS - S X X - A0S  
637429 - X X  
EXAMPLE: Model # PE03P-ARS-SAA-A0S  
Fluid Section Service Kit # 637429-AA  
Ball  
Diaphragm  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET -- BRYAN, OHIO 43506  
(800) 276-4658 D FAX (800) 266-7016  
E2010  
CCN 15262421  
 
GENERAL DESCRIPTION  
OPERATING INSTRUCTIONS  
The ARO diaphragm pump offers high volume delivery even at low air  
pressure and a broad range of material compatibility options available.  
Refer to the model and option chart. ARO pumps feature stall resistant  
design, modular air motor / fluid sections.  
Air operated double diaphragm pumps utilize a pressure differential in  
theairchamberstoalternatelycreatesuctionandpositivefluidpressure  
in the fluid chambers, ball checks insure a positive flow of fluid.  
Pump cycling will begin as air pressure is applied and it will continue to  
pump and keep up with the demand. It will build and maintain line pres-  
sure and will stop cycling once maximum line pressure is reached (dis-  
pensing device closed) and will resume pumping as needed.  
S Always flush the pump with a solvent compatible with the material  
being pumped ifthe materialbeingpumpedissubjecttosettingup”  
when not in use for a period of time.  
S Disconnecttheairsupplyfromthepumpifitistobeinactiveforafew  
hours.  
S Theoutletmaterialvolumeisgovernednotonlybytheairsupplybut  
alsobythematerialsupplyavailableattheinlet.Thematerialsupply  
tubing should not be too small or restrictive. Be sure not to use hose  
which might collapse.  
S When the diaphragm pump is used in a forced-feed (flooded inlet)  
situation, it is recommended that a “Check Valve” be installed at the  
air inlet.  
S Secure the diaphragm pump legs to a suitable surface to insure  
against damage by vibration.  
AIR AND LUBE REQUIREMENTS  
WARNING EXCESSIVE AIR PRESSURE. Can cause pump  
damage, personal injury or property damage.  
MAINTENANCE  
S Afiltercapableoffilteringoutparticleslargerthan50micronsshould  
beusedontheairsupply. Thereisnolubricationrequiredotherthan  
the “O” ring lubricant which is applied during assembly or repair.  
S Iflubricatedairispresent,makesurethatitiscompatiblewiththeO”  
rings and seals in the air motor section of the pump.  
S Certain ARO “Smart Parts” are indicated which should be available  
for fast repair and reduction of down time.  
S Provide a clean work surface to protect sensitive internal moving  
partsfromcontaminationfromdirtandforeignmatter duringservice  
disassembly and reassembly.  
S Keep good records of service activity and include pump in preven-  
tive maintenance program.  
S ServiceKitsare availabletoservicetwo separate DiaphragmPump  
functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid Section  
is divided further to match typical active MATERIAL OPTIONS.  
TYPICAL CROSS SECTION  
Figure 2  
S HytrelR and VitonR are registered trademarks of the DuPont Company S KynarR is a registered trademark of Arkema Inc. S  
S Santoprene R is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. S LubriplateR is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company) S  
PE03P-X-X-A0S (en)  
Page 3 of 12  
 
PARTS LIST / PE03P-X-X-A0S FLUID SECTION  
K 637429-XXFLUIDSECTIONSERVICEKITSinclude:Balls(seeBALLOPTION, referto -XXinchartbelow), Diaphragms(SeeDIAPHRAGMOPTION, refer  
to -XX in chart below) and item 19 (listed below), plus items 144, 174 and 94276 LubriplateR grease (page 6).  
SEAT OPTIONS  
PE03P-XXS-XXX-A0S  
“21”  
BALL OPTIONS  
PE03P-XXS-XXX-A0S  
L “22” (5/8” o.d.)  
MATERIAL CODE  
[A] = Aluminum  
[B] = Nitrile  
[D] = Acetal  
[E] = E.P.R.  
[GA] = Groundable Acetal  
[GFN] = Glass Filled Nylon  
[H] = Hytrel  
[K] = Kynar PVDF  
[P] = Polypropylene  
[PPG] = Glass Filled  
Polypropylene  
-XXX Seat  
Qty [Mtl]  
-XXX Ball  
Qty [Mtl]  
-XXX Ball  
Qty [Mtl]  
-DXX 96580-2  
-KXX 96580-3  
-PXX 96580-1  
-SXX 96537  
(4)  
(4)  
(4)  
[D]  
[K]  
[P]  
-XAX 96481-A  
-XCX 96481-C  
-XSX 96513  
(4) [Sp]  
-XTX 96481-4  
-XVX 96481-3  
(4)  
(4)  
[T]  
[V]  
(4)  
[H]  
(4) [SS]  
(4) [SS]  
[Sp] = Santoprene  
[SS] = Stainless Steel  
[T] = PTFE  
[V] = Viton  
DIAPHRAGM OPTIONS PE03P-XXS-XXX-A0S  
L SERVICE KIT  
-XX = (Ball)  
-XXX -XX = (Diaphragm)  
L “7”  
L “8”  
L “19”  
“O” Ring  
Diaphragm Qty [Mtl] DiaphragmQty [Mtl] (3/32” x 1-1/8” o.d.) Qty [Mtl]  
-XXA 637429-XA  
-XXC 637429-XC  
-XXT 637429-XT  
-XXV 637429-XV  
96533-A  
96533-C  
96538  
(2) [Sp] - - - - -  
- - -  
- - -  
- - - 93761  
- - - Y325-119  
(4)  
(4)  
(4)  
(4)  
[E]  
[B]  
[T]  
[V]  
(2)  
(2)  
(2)  
[H] - - - - -  
[T] 96533-A  
[V] - - - - -  
(2) [Sp] 96514  
- - - - - - Y327-119  
96558  
MANIFOLD / FLUID CAP OPTIONS PE03P-XXS-XXX-A0S  
Polypropylene  
PE03P-XPS- PE03P-XRS-  
Qty Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl]  
Kynar PVDF  
Groundable Acetal  
PE03P-XKS- PE03P-XLS-  
PE03P-XDS-  
PE03P-XES-  
Item Description (size)  
V 6 Diaphragm Nut (1/4” - 20)  
15 Fluid Cap  
(2) 93810-7  
(2) 96460-1  
(1) - - - - -  
[P] 93810-7  
[P] 96460-1  
- - - - - - - -  
- - - - - - - -  
[P] 93810-3  
[P] 96460-3  
- - - - - - - -  
- - - - - - - -  
[K] 93810-3  
[K] 96460-3  
- - - - - - - -  
- - - - - - - -  
[K] 93810-2  
[K] 96460-2 [GA] 96460-2 [GA]  
- - - 92956-1 [SS] 92956-1 [SS]  
[D] 93810-2  
[D]  
43 Ground Strap  
57 Ground Kit Assembly  
(1) - - - - -  
- - - 66885-1  
66885-1  
(not shown)  
60 Inlet Manifold (N.P.T.F.)  
(BSP)  
(1) 96468-1  
(1) 96468-4  
[P] 96468-7  
[P] 96468-3  
[K] 96468-9  
[K] 96468-2 [GA] 96468-8 [GA]  
[P] 96468-10 [P] 96468-6  
[K] 96468-12 [K] 96468-5 [GA] 96468-11 [GA]  
61 Outlet Manifold (N.P.T.F.) (1) 96469-1  
[P] 96469-1  
[P] 96469-4  
- - - 94478-1  
- - - 96559-1  
[P] 96469-3  
[P] 96469-6  
[PPG] - - - - -  
[PPG] - - - - -  
[K] 96469-3  
[K] 96469-6  
- - - 94478-3  
- - - 96559-3  
[K] 96469-2 [GA] 96469-2 [GA]  
[K] 96469-5 [GA] 96469-5 [GA]  
(BSP)  
63 Pipe Plug (N.P.T.F.)  
(1) 96469-4  
(1) - - - - -  
(1) - - - - -  
[K] - - - - -  
[K] - - - - -  
- - - 94478-2  
- - - 96559-2  
[D]  
[D]  
(BSP)  
COMMON PARTS  
Item Description (size)  
Qty Part No.  
[Mtl]  
Item Description (size)  
27 Bolt (1/4” - 20 x 1-1/8”)  
29 Nut (1/4” - 20)  
Qty Part No.  
(12) 96471  
(20) 93828  
(2) 93264  
[Mtl]  
[SS]  
[SS]  
[A]  
V 1 Connecting Rod  
(1) 96532  
(2) 96556  
(8) 96471  
[SS]  
[GFN]  
[SS]  
5
Diaphragm Washer  
26 Bolt (1/4” - 20 x 1-1/8”)  
77 Logo Plate  
DUAL INLET / DUAL OUTLET KITS 637442-X  
Polypropylene  
Kynar PVDF  
Groundable Acetal  
637442-1 (N.P.T.) 637442-4 (BSP) 637442-3 (N.P.T.) 637442-6 (BSP) 637442-2 (N.P.T.) 637442-5 (BSP)  
Qty Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl]  
Item Description (size)  
17 Dual Outlet Manifold  
18 Dual Inlet Manifold  
(2) 96520-1  
(2) 96519-1  
[P] 96520-4  
[P] 96519-4  
[T] 96514  
[P] 96520-3  
[P] 96519-3  
[T] 96514  
[K] 96520-6  
[K] 96519-6  
[T] 96514  
[K] 96520-2 [GA] 96520-5 [GA]  
[K] 96519-2 [GA] 96519-5 [GA]  
19 “O” Ring (3/32” x 1-1/8” o.d.) (4) 96514  
[T] 96514  
[T] 96514  
[T]  
V “Smart Parts” keep these items on hand in addition to the Service Kits for fast repair and reduction of down time.  
Page 4 of 12  
PE03P-X-X-A0S (en)  
 
PARTS LIST / PE03P-X-X-A0S FLUID SECTION  
COLOR CODE  
3
2
1
4
DIAPHRAGM  
COLOR  
BALL  
COLOR  
Black (S)  
Tan  
White  
MATERIAL  
Hytrel  
Santoprene  
PTFE  
Viton  
17  
Cream  
Tan  
White  
5
6
Yellow (S)  
Yellow (S)  
(S) Dot  
61  
Torque Sequence  
29 , U  
43  
Stainless steel seat installation  
Radius (ball side)  
Chamfer (fluid inlet side)  
27 U  
1 l  
5
7
6 ,  
22  
21  
19 l  
26 U  
29 , U  
77  
FOR THE  
AIR MOTOR SECTION  
SEE PAGES 6 & 7  
15  
26 U  
22  
63 `  
21  
60 (PE03P-XES-XXX-A0S,  
PE03P-XLS-XXX-A0S,  
PE03P-XRS-XXX-A0S)  
19 l  
29 , U  
60 (PE03P-XDS-XXX-A0S,  
PE03P-XKS-XXX-A0S,  
PE03P-XPS-XXX-A0S)  
View for PE03P-XXS-XXT-A0S (PTFE dia-  
phragm) configuration only.  
18  
7 Fluid Side PTFE (white)  
Figure 3  
. TORQUE REQUIREMENTS ,  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
(6) Diaphragm nut 60 - 70 in. lbs (6.8 - 7.9 Nm).  
(29) Nut 50 - 60 in. lbs (5.6 - 6.8 Nm), / alternately and evenly, then re-torque after initial run-in.  
LUBRICATION / SEALANTS  
` Apply pipe sealant to threads.  
l Apply Lubriplate (94276) to all “O” rings, “U” cups and mating parts.  
U Apply anti-seize compound to threads and boltand nutflange heads which contactpump  
case when using stainless steel fasteners.  
8 Air Side Santoprene (tan)  
PE03P-X-X-A0S (en)  
Page 5 of 12  
 
PARTS LIST / PE03P-X-X-A0S AIR MOTOR SECTION  
(n) Indicates parts included in 637428 Air Section Repair Kit.  
Item Description (size)  
101 Center Body  
Qty Part No.  
(1) 96570  
(1) 96488  
(1) 96489  
(2) 94874-1  
(2) 96092  
(12) 96093  
(2) 59632-1  
(1) 96542  
(1) 96531  
(1) 96214-1  
(4) 93096  
(4) Y6-47-T  
(1) 96382  
(2) Y187-47  
[Mtl]  
[PPG]  
[D]  
Item Description (size)  
Qty Part No.  
(1) 67382  
[Mtl]  
[D]  
[U]  
[U]  
[D]  
[B]  
[B]  
[B]  
[B]  
[B]  
[SS]  
n 167 Pilot Piston (includes 168 and 169)  
168 “O” Ring (1/16” x 7/16” o.d.)  
169 “U” Cup Packing (1/8” x 5/8” o.d.)  
170 Spool Bushing  
103R Cover (right side)  
103L Cover (left side)  
118 Actuator Pin  
(2) 96459  
[D]  
(1) 96384  
[SS]  
[D]  
(1) 96090  
121 Washer  
n 171 “O” Ring (1/16” x 13/16” o.d.)  
n 173 “O” Ring (3/32” x 7/8” o.d.)  
n 174 “O” Ring (3/32” x 11/32” o.d.)  
n 200 Porting Gasket  
(2) Y325-17  
(2) Y325-115  
(2) Y325-105  
(1) 96364  
123 Screw (#4 - 20 x 1/2”)  
128 Plug (#10 - 32 x 5/32”)  
129 Muffler Baffle  
[SS]  
[Ny]  
[P]  
130 Gasket  
[SY]  
[B]  
n 232 “O” Ring (1/16” x 3/8” o.d.)  
236 Nut (1/4” - 20)  
(4) Y325-10  
(4) Y12-4-S  
n 132 Air Manifold Gasket  
133 Washer (9/32” i.d. x 5/8” o.d.)  
134 Flange Bolt (1/4” - 20 x 1-1/2”)  
135 Porting Plate  
[SS]  
[SS]  
[PPG]  
[B]  
n
Lubriplate FML-2 Grease  
Lubriplate Grease, 10 Pack  
(1) 94276  
637308  
n 144 “U” Cup Packing (1/8” x 3/4” o.d.)  
MATERIAL CODE  
AIR MOTOR SECTION SERVICE  
[B]  
[D]  
= Nitrile  
= Acetal  
[PPG] = Glass Filled Polypropylene  
[SS] = Stainless Steel  
[SY] = Syn-Seal  
S Air Motor Section Service is continued from Fluid Section repair.  
[Ny] = Nylon  
[P] = Polypropylene  
[U]  
= Polyurethane  
PILOT VALVE DISASSEMBLY  
DIAPHRAGM PUMP SERVICE  
1. Remove(123)screws,releasing(103)covers,(121)washers,(118)  
actuator pins and (167) pilot piston.  
2. Remove (170) spool bushing and inspect inner bore of bushing for  
damage.  
3. Unthread (123) screws, releasing (129) muffler baffle.  
4. Unthread (134) bolts and pull (135) porting plate and (132 and 200)  
gaskets from (101) center body.  
GENERAL SERVICE NOTES:  
S Inspect and replace old parts with new parts as necessary. Look for  
deep scratches on metallic surfaces, and nicks or cuts in “O” rings.  
S Tools needed to complete disassembly and repair:  
S 5/8” socket or wrench, 7/16” socket or wrench, 3/8” socket or  
wrench, 5/16” Allen wrench, T-10 Torx screwdriver, torque  
wrench (measuring inch pounds), “O” ring pick.  
PILOT VALVE REASSEMBLY  
FLUID SECTION DISASSEMBLY  
1. Clean and lubricate parts not being replaced from service kit.  
2. Assemble (171) “O” rings to (170) bushing and assemble bushing  
into (101) center body.  
3. Lubricateandassemble(167)pilotpistonassemblyinto(170)bush-  
ing.  
4. Assemble (173 and 174) “O” rings and (121) washers to (103) cov-  
ers, then insert (118) actuator pins through assembly.  
5. Assemble (144) “U” cups (note the lip direction) and (103) covers to  
(101)centerbody,securingwith(123)screws.NOTE:Tighten(123)  
screws to 4 - 6 in. lbs (0.45 - 0.68 Nm).  
6. Assemble (132 and 200) gaskets and (135) porting plate to center  
body, securingwith(134)bolts. NOTE:Tighten(134)boltsto15-20  
in. lbs (1.7 - 2.3 Nm).  
1. Remove (61) top manifold.  
2. Remove (19) “O” rings, (21) seats and (22) balls.  
3. Remove (60) bottom manifold.  
4. Remove (19) “O” rings, (21) seats and (22) balls.  
5. Remove (15) fluid caps.  
6. Remove(6)diaphragmnut,(7)or(7/8)diaphragmsand(5)washer.  
7. Remove (1) connecting rod from air motor.  
8. Carefully remove remaining (6) diaphragm nut, (7) or (7 / 8) dia-  
phragms and (5) washer from (1) connecting rod. Do not mar sur-  
face of connecting rod.  
FLUID SECTION REASSEMBLY  
7. Assemble(130)gasketand(129)mufflerbaffleto(101)centerbody,  
securing with (123) screws. NOTE: Tighten (123) screws to 4 - 6 in.  
lbs (0.45 - 0.68 Nm).  
S Reassemble in reverse order.  
S Lubricate (1) connecting rod with Lubriplate or equivalent “O” ring  
lubricant.  
S Install (5) washers with i.d. chamfer toward diaphragm.  
S When replacing PTFE diaphragms, install the 96533-A Santoprene  
diaphragm behind the PTFE diaphragm.  
Page 6 of 12  
PE03P-X-X-A0S (en)  
 
PARTS LIST / PE03P-X-X-A0S AIR MOTOR SECTION  
. TORQUE REQUIREMENTS ,  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
(134) Torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, then re-torque  
to 15 - 20 in. lbs (1.7 - 2.3 Nm).  
144 l 118  
169 l 168 l 171 l  
(123) Torque to 4 - 6 in. lbs (0.45 - 0.68 Nm).  
. 123  
LUBRICATION / SEALANTS  
l
Apply Lubriplate (94276) to all “O” rings, “U” cups and mating parts.  
103L  
232  
236  
130  
129  
l 173  
l 174  
121  
167  
170  
123 ,  
133  
. 134  
135  
144 l  
103R  
123 ,  
128  
132 l 200 l  
128  
101  
118 121 174 l 173 l  
Figure 4  
ACCESSORIES  
67388 WALL MOUNT BRACKET ASSEMBLY  
96507 Wall Mount Bracket  
Y13-3-T Washer (3) (3/16”)  
Y14-10-S Lock Washer (3) (#10)  
Y154-52-S Cap Screw (3)  
(#10 - 24 x 1/2”)  
Figure 5  
PE03P-X-X-A0S (en)  
Page 7 of 12  
 
REMOTE HOOK-UP CONNECTIONS  
TYPICAL BASIC REMOTE HOOK-UP  
(#10 - 32 PORTS ON PUMP ARE PLUGGED)  
NOTE: Pump charges and exhausts through remote valve.  
 Supply air.  
 Spring return - solenoid actuated 4-way valve.  


Figure 6  
TYPICAL REMOTE HOOK-UP WITH POSITIVE FEEDBACK SIGNAL  
NOTE: Pump may not be short-stroked with this system.  
Valve will not run when pump does not cycle.  
 Supply air.  
 Air pilot return - solenoid actuated 4-way valve.  
PLC / Controller signal.  
Pneumatic feedback signal from pump.  


Figure 7  
Page 8 of 12  
PE03P-X-X-A0S (en)  
 
REMOTE HOOK-UP CONNECTIONS  
TYPICAL REMOTE HOOK-UP WITH ENHANCED POSITIVE FEEDBACK SIGNAL CAPABILITY  
 Supply air.  
 Air pilot return - solenoid actuated 4-way valve.  
PLC / Controller signal.  
Pneumatic feedback signal from pump.  
Pneumatic echo can be used to interrupt the PLC  
signal and set alarm.  


NOTE: Pump may not be short-stroked with this system.  
Pneumatic-to-electric signal can send alarm to operating system.  
Figure 8  
PE03P-X-X-A0S (en)  
Page 9 of 12  
 
TROUBLE SHOOTING  
Product discharged from air exhaust.  
S Check for diaphragm rupture.  
S Check tightness of (6) diaphragm nut.  
Low output volume.  
S Check air supply.  
S Check for plugged outlet hose.  
S For the pump to prime itself, it must be mounted in the vertical posi-  
tion so that the balls will check by gravity.  
Air Bubbles in product discharge.  
S Check connections of suction plumbing.  
S Check “O” rings between intake manifold and fluid caps.  
S Check tightness of (6) diaphragm nut.  
S Check for pump cavitation - suction pipe should be sized at least as  
large as the inlet thread diameter of the pump for proper flow if high  
viscosity fluids are being pumped. Suction hose must be non-col-  
lapsible type, capable of pulling a high vacuum.  
S Checkalljointsonintakemanifoldsandsuctionconnections. These  
must be airtight.  
Pump blows air out main exhaust when stalled on either stroke.  
S Check “U” cups on (111) spool in major valve.  
S Check (141) valve plate and (140) insert for wear.  
S Check (169) “U” cup on (167) pilot piston.  
S Inspectthepumpforsolidobjectslodgedinthediaphragmchamber  
or the seat area.  
DIMENSIONAL DATA  
Dimensions shown are for reference only, they are shown in inches and millimeters (mm).  
Exhaust Port 1/2 - 14 N.P.T.F. - 1  
5-5/32” (130.6 mm)  
Air Inlet 1/4 - 18 P.T.F. SAE Short  
4-13/32” (111.5 mm)  
4-7/8” (123.9 mm)  
“B”  
9-1/4”  
(234.7 mm)  
3/4” (19.1 mm)  
8-15/32”  
4-7/32”  
(214.7 mm)  
(106.9 mm)  
1-3/32”  
1-1/4”  
(27.8 mm)  
(31.8 mm)  
9/32” Slot  
2-25/32”  
3/8” (9.5 mm)  
4” (101.6 mm)  
(7.1 mm)  
(70.6 mm)  
4-3/4” (120.7 mm)  
5-9/16” (141.3 mm)  
“A”  
7-29/32” (200.2 mm)  
Pump Model  
“A” Material Inlet  
3/8 - 18 N.P.T.F. - 1  
“B” Material Outlet  
3/8 - 18 N.P.T.F. - 1  
PE03P-AXS-XXX-A0S  
PE03P-BXS-XXX-A0S Rp 3/8 (3/8 - 19 BSP, parallel) Rp 3/8 (3/8 - 19 BSP, parallel)  
Figure 9  
Page 10 of 12  
PE03P-X-X-A0S (en)  
 
PE03P-X-X-A0S (en)  
Page 11 of 12  
 
PN 97999-1208  
Page 12 of 12  
PE03P-X-X-A0S (en)  
 

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