Karcher Pressure Washer K 650 MB User Manual

K 6.50 MB  
650 MB  
5.960-709 04/03/2004284  
PLEASE READ THIS LEAFLET CAREFULLY  
BEFORE OPERATING YOUR MACHINE  
 
INDEX  
1.  
2.  
3.  
APPLICATIONS  
SAFETY INSTRUCTIONS  
GETTING STARTED  
3.1 Contents  
3.2 Water Connection  
3.3 Electrical Connection  
3.4 Suction Mode  
3.5 Detergent  
4.  
OPERATING YOUR PRESSURE WASHER  
4.1 High Pressure Operation  
4.2 Low Pressure Operation Without Brush  
4.3 Low Pressure Operation With Brush  
4.4 End Of Operation  
4.5 Storage  
5.  
6.  
7.  
8.  
9.  
IMPORTANT – CARE AND MAINTENANCE  
ACCESSORIES / SPARE PARTS  
PROBLEM CHECKLIST / TROUBLESHOOTING  
HELP - LINE  
TECHNICAL DATA  
10. ASSEMBLY  
3
 
1. APPLICATIONS  
The main applications for this product are DOMESTIC  
cleaning tasks:  
• Cars, motorbikes, caravans, boats and bicycles  
• Patio’s, fences, garden walls, pathways, driveways and house  
facades – particularly useful for cleaning block driveways  
• Removal of algae and moss from roofs, brickwork and  
guttering  
• Garden tools and machinery, furniture and barbecues  
• Hygienic cleaning of animal pens and their surroundings  
With the addition of Karcher accessories, the list  
continues .............  
• Clearing blocked drains and pipes  
• Removal of old paint and rust from garden furniture and gates  
• Spraying insecticide onto trees, plants and lawns  
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2. SAFETY INSTRUCTIONS  
BEFORE STARTING UP YOUR PRESSURE WASHER PLEASE  
CHECK YOU HAVE THE FOLLOWING:  
We recommend you purchase these items from a reputable store  
• RCD plug and socket that will interrupt electrical supply in an  
emergency.  
• A typical garden hose (minimum length 7.5 metres) with suitable  
hose connection (Hoselock/Gardena type) to match the coupling  
on the machine (hose and connector not supplied).  
The mains voltage and supply indicated on the Rating Plate of the  
machine corresponds with that of the power source.  
The insulation of the supply cable is not damaged.  
Only earthed sockets should be used.  
If you are using an extension cable it must be completely unwound  
from the cable drum and be the correct diameter:  
10 metre length of cable should have a cross section of 1.5 mm²  
30 metre length of cable should have a cross section of 2.5 mm²  
Safety Assurance  
As an added precaution, your pressure washer is fitted with a safety  
locking device on the Spray Gun.  
AFTER USE, ALWAYS REMOVE THE PLUG FROM THE SOCKET  
BEFORE CLEANING YOUR PRESSURE WASHER  
5
 
2. SAFETY INSTRUCTIONS  
!
Never use defect connection or extension lines! If the connection line  
is damaged, it must be replaced with a special connection line that is  
available from the manufacturer or his customer service.  
!
Please make sure that the connection or extension lines are not  
damaged by being ran over, pulled or dragged. Protect the  
connection lines from heat, oil, and sharp edges.  
!
Never touch the mains plug and the socket with wet hands.  
!
The connection between connection line and extension line must not  
lie in the water.  
!
All current-carrying components within the working area must be jet-  
proof.  
!
The appliance may only be connected to an electrical connection that  
was performed by an electrician according to IEC 60364.  
!
Only connect the appliance to alternating current. The voltage must  
comply with the voltage specified on the typeplate.  
!
To avoid electric accidents, we recommend to use sockets with a  
series connected residual current operated device (rated breaking  
current max. 30 mA).  
!
Warning: Inappropriate extension lines may be dangerous. If you  
work outside, only use extension lines that are approved and  
specifically labelled and provide of a sufficient conductor cross  
section (see page 5).  
!
The plug and the coupling of an extension line must be waterproof.  
!
Always unwind the extension line completely from the cable drum.  
!
The operation of the device in hazardous locations is not admissible.  
!
Please comply with the corresponding safety instructions if you use  
the appliance in danger areas (e.g. filling stations).  
!
Do not turn on the appliance if the power supply line or important  
components of the appliance, such as safety components, high-  
pressure hoses, spray jet, are damaged.  
!
Warning: High-pressure hoses, fittings, and couplings are of  
importance for the appliance safety. Only use high-pressure hoses,  
fittings, and couplings recommended by the manufacturer.  
6
 
!
!
The appliance is not intended for use by young children or infirm  
persons without supervision. Young children should be supervised to  
ensure that they do not play with the appliance.  
The operator must use the appliance properly. He must take the local  
conditions into consideration and must pay attention to third persons,  
in particular children, while working with the appliance.  
!
!
Warning: Do not use the appliance if third persons are within the  
reach of the appliance unless such persons wear protective clothes.  
Warning: High-pressure jets may be dangerous if they are used  
improperly. The jet must not be directed at people, animals, active  
electrical equipment, or the appliance itself.  
!
!
!
Never direct the jet at yourself or third persons to clean clothes or  
shoes.  
Never use the appliance to spray objects containing hazardous  
substances (e.g. asbestos).  
Warning: Vehicle tyres/tyre valves may be damaged and burst by the  
high-pressure jet. A first sign is the discoloration of the tyre. Damaged  
vehicle tyres/tyre valves are hazardous. Always perform the cleaning  
with a minimum distance of 30 cm.  
!
Cleaning operations during which oil saturated waste water is  
generated, such as engine cleaning and underbody cleaning, may  
only be performed in cleaning locations that are equipped with an oil  
separator.  
!
!
If you clean varnished surfaces, please respect a minimum distance  
of 30 cm to avoid damages.  
Never take in solvent-containing liquids or undiluted acids and  
solvents! These include, for example, benzene, paint thinner, or  
heating oil. The spray is highly inflammable, explosive, and toxic. Do  
not use acetone, undiluted acids, and solvents as they affect the  
materials used on the appliance.  
!
!
If required, wear appropriate protective clothes and glasses to protect  
yourself from return spray.  
Never leave the appliance unattended as long as it turned on.  
7
 
3. GETTING STARTED  
3.1 Contents  
Assembly  
see Page 21  
Upon opening the carton,  
if you do not have all the items  
as detailed please contact the  
Customer Helpline.  
Assembly  
see Page 21  
10 Detergent Dosing Valve  
and Suction Tube with Filter  
11 Detergent Tank  
1 Transport Bracket  
2 High Pressure Hose Reel  
3 High Pressure Outlet  
4 Power Switch (On/Off)  
5 Mains Electric Lead with Plug  
6 Mains Lead Storage  
12 Spray Gun  
13 Safety Lock Device  
14 High Pressure Hose  
15 Pressure Gauge  
7 Support Leg  
16 Spray Lance with Pressure Regulator  
17 Wash Brush  
8 Inlet Water Connection (with Strainer)  
9 Hosepipe Connector  
8
 
Please follow these instructions carefully  
for troublefree cleaning.  
Use the diagram on Page 8 for reference purposes.  
3.2 Water Connection  
• The minimum length of supply hosepipe advised for maximum user  
convenience is 7.5 metres with a diameter of 12.5 mm (1/2") to allow  
free flow of inlet water to the machine so avoiding backpressure and  
any associated potential damage to your machine.  
• Attach your supply hosepipe with its connector to the coupling on the  
machine (No.9) and the other end should be connected to a suitable  
water supply.  
3.3 Electrical Connection  
• Ensure the Power Switch (No.4) is in the “OFF” position before  
connecting the factory fitted Plug attached to the Mains Electric Lead  
(No.5) into an earthed socket. (it is recommended that an RCD plug  
socket is used.)  
If using an Extension Cable make sure it is completely unwound  
from the cable drum and is the correct diameter.  
3.4 SuctionMode-anaddedbenefitoftheKarcherPressureWasher  
• If you are drawing water from a static water supply such as a water  
butt disconnect the water connection/hosepipe with coupling (No.9)  
from the machine and replace with a suction hose and filter (Part  
No. 4.440.238) that can be purchased as an accessory.  
• Disconnect the Spray Lance from the Spray Gun.  
• Allow the pressure washer to operate without the Spray Lance fitted  
until water flows from the Spray Gun without bubbles.  
• Re-connect the Spray Lance to the Spray Gun.  
Dirt in the drawn water could damage your Pressure Washer !  
To avoid this risk please use a suitable filter - Part No. 4.730-059.  
9
 
3.5 Detergent  
Only cleaning agents recommended by Karcher (UK) Ltd.  
should be used. Unsuitable detergents could damage your  
Pressure Washer and the object being cleaned.  
Recommended Detergents  
1. The following cleaning agent may be used undiluted:  
(But further dilution is practical but trial before application)  
Universal Cleaner.............................. Profi RM 555 ASF  
2. The following cleaning agents are available as concentrate  
and must be diluted with 9 parts of water (1 : 9) before use:  
Universal Cleaner.............................. Profi RM 555 ULTRA  
Automotive Cleaner........................... Profi RM 565 ULTRA  
House & Garden Cleaner .................. Profi RM 570 ULTRA  
Boat Cleaner ..................................... Profi RM 575 ULTRA  
3. Detergent tablets are also available from some stores.  
Karcher Clean Tabs (10 tablets per box):  
10 Tablets dissolved in clean water provide 5 litres of cleaning  
detergent.  
10  
 
4. OPERATING YOUR PRESSURE WASHER  
If you have followed all the instructions so far, you are  
now ready to have fun cleaning the KARCHER way!!!  
• Turn on the supply water and press the Spray Gun lever (No.12) until  
the water flows freely and removes all air locks from the hoses.  
• You may now attach the bayonet fit Spray Lance (No.16) or required  
accessory to the Spray Gun.  
All accessories are bayonet fit, simply push in and twist  
until they click into position !  
Once water is flowing through the machine, you may now switch  
on your Karcher Pressure Washer using the Power Switch (No.4)  
• You can regulate the working pressure on the spray by turning the  
nozzle end of the Spray Lance (No.16) in a “+” or “-” direction.  
• The working pressure can be read from the pressure gauge (No.15)  
on the Spray Gun.  
WHEN USING YOUR KARCHER PRESSURE WASHER ON THE  
HIGH PRESSURE SETTING, THE RECOMMENDED WORKING  
DISTANCE BETWEEN THE NOZZLE AND THE OBJECT OR  
SURFACE TO BE CLEANED IS 30 CM. IT CAN BE CLOSER IF  
REQUIRED FOR PATIOS OR MASONERY.  
When cleaning painted surfaces, ensure that the paint is sound and  
there are no signs or rusting or blistering.  
It is your responsibility to check the suitability of the surface to be cleaned.  
Karcher (UK) Ltd. cannot be held responsible for any damaged caused.  
11  
 
4.1 High Pressure Operation  
• Switch on the pressure washer (No.4)  
• EnsuretheSprayLancewiththePressureRegulator(No.16)isattached  
securely to the Spray Gun (No.12) and the nozzle is set to the required  
setting (+).  
• Aim the lance towards the object to be cleaned making sure the  
recommended working distance is used (for reference see Page 11).  
Release the Safety Lock Device (No.13) on the Spray Gun and  
squeeze the lever.  
The pressurised water jet alone is capable of fulfiling most  
cleaning tasks around the garden or on building work but  
detergent and wash brush are advantageous when cleaning  
vehicles or other paint finishes.  
4.2 Low Oressure Operation without Brush  
Fill the Detergent Tank (No.11) with the selected detergent,  
ensuring it is the correct concentration (See Page 10 or read  
recommended dosage on label)  
or  
Dilute the detergent to the required concentration before filling the  
Detergent Tank. (The correct dilution is dependent on the degree of  
soiling of surface and is best determined by experience).  
• Set the Spray Lance (No.16) to the lowest working pressure setting "".  
• Set the Detergent Dosing Valve (No.10) to the desired dosage.  
• Switch on the pressure washer (No.4)  
• Aim the nozzle towards the object to be cleaned, release the Safety  
Locking Device on the Spray Gun and squeeze the lever to apply the  
detergent to the working area.  
• To rinse the detergent away increase the nozzle setting towards “+”  
setting. (No detergent will be drawn in with high working pressure).  
Spray with the required jet spray setting until no trace of detergent  
can be found.  
12  
 
We recommend the following cleaning method:  
Step 1:  
Remove loose dirt by washing over the surface to be cleaned  
with the high pressure jet.  
Step 2:  
Spray on the detergent and leave for 1-4 minutes, so assisting  
the easy removal of fine dirt and associated greasy adhesions.  
Step 3:  
Finally, spray off the loosened dirt with the high pressure spray.  
4.3 Low Pressure Operation with Brush  
When cleaning surfaces with a grease contamination - typically car  
paintwork that always has a greasy traffic film covering adopt the  
following procedure:  
• Washing loose dirt away with the clean water high pressure spray.  
• Apply the detergent in low pressure mode by setting the bayonet fit  
spray lance (No.16) to its lowest (-) setting.  
• Leave for 2-4 minutes for the detergent to have maximum effect.  
Remove the bayonet fit spray lance and fit the Wash Brush  
(No.17) to the Spray Gun (No.12). The Wash Brush is suitable  
for use with a water inlet temperature into the Pressure Washer of  
maximum 40 °C.  
• With or without the pressure washer switched on, brush down the surface  
being cleaned, this physical agitation removes all trace of traffic film.  
• Finally revert to the high pressure operation with the Spray Lance  
and complete the wash down.  
13  
 
4.4 End Of Operation  
ALWAYS REMEMBER TO RINSE YOUR PRESSURE WASHER  
AFTER USING DETERGENT BY FILLING THE DETERGENT  
CONTAINER WITH CLEAN WATER AND RUN THE PUMP FOR  
APPROXIMATELY ONE MINUTE  
In the event of a break of 5 minutes in the operation of your  
Karcher Pressure Washer, always switch off the pump to  
avoid damage due to overheating.  
• Switch off the pressure washer by the Power Switch (No.4) and  
unplug the Mains Electric Lead (No.5) from the socket.  
• Close the water inlet (tap) and disconnect the hosepipe.  
• Squeeze the lever to remove all pressure from the machine.  
Release the lever and then secure the trigger with the Safety  
Locking Device to prevent accidental opening.  
4.5 STORAGE  
The Spray Gun (No.12), the Wash Brush (No.17)  
and the Spray Lance (No.16) can be stored with  
the Pressure Washer.  
The Mains Electric Lead (No.5) can be wound up  
over the Mains Lead Storage (No.6).  
5. IMPORTANT – CARE AND MAINTENANCE  
To ensure prolonged life and trouble-free use of your  
Karcher Pressure Washer we strongly recommend  
that you always adopt the following procedures:  
Water  
• Before use, always check the inlet filter for dirt or debris.  
• Visually check to see if the nozzle is blocked by dirt or grit, if so,  
remove the dirt from the nozzle hole with a needle and rinse with  
water from the front.  
14  
 
Failure to do this will seriously damage your machine and  
invalidate the warranty.  
• Connect the water supply hose and, without the lance attached,  
squeeze the Spray Gun lever to run water through your pressure  
washer until the water flow is constant. Then plug in to the electric  
supply.  
• Unless drawing water from an open water source such as a water  
butt, always have a minimum of 10 metres (25 feet) of uncoiled hose  
between the water tap and your machine. The internal diameter of  
the feed water hose should be 12 mm (1/2”).  
• Water Regulations require the use of a back-flow preventer valve at  
the tap end of the supply hose.  
Only use a full flow connector to connect the hose to the machine.  
Electricity  
• If using an electrical extension lead it must be rated at a minimum  
of 13 amps.  
• Always fully uncoil any extension lead when used.  
Chemicals  
Use of chemicals other than those recommended by Karcher could  
cause significant damage which may not be covered by your warranty.  
• After using chemicals, always run fresh water through your machine.  
• The high pressure hose of your Karcher Pressure Washer should not  
be mistreated. It is designed to withstand high pressure operation so  
vehicles should NOT run over it, nor should it be pulled across sharp  
or abrasive edges. These actions may weaken the hose and cause  
ballooning.  
IMPORTANT  
REMEMBER FROST WILL DAMAGE YOUR KARCHER  
PRESSURE WASHER IF IT HAS NOT BEEN COMPLETELY  
EMPTIED OF WATER AFTER USE. ALWAYS STORE IN A  
FROST FREE AREA.  
15  
 
6. ACCESSORIES  
A wide range of popular accessories are available from your  
local store selling Karcher Pressure Washers.  
4.763-228 Dirt Blaster/Rotary Jet  
A rapidly rotating pencil jet used to remove loose paint, stubborn algae and moss from hard surfaces.  
4.760-269 Triple Nozzle Lance  
An integral fan jet, pencil jet and low pressure chemical jet in one unit allows optimal nozzle selection.  
4.760-212 Underbody Lance  
Extended lance with angled end and upward firing jet for cleaning under cars, gutters etc.  
6.903-276 Car Wash Brush  
Simple bayonet fitting attaches the brush to the hand gun, used in conjunction with RM555.  
4.762-065 Rotary Wash Brush  
Ideal for car bodywork and windows as the water forces the brush to rotate enhancing cleaning power.  
4.760-262 Extension Lance  
To add length to the standard lance.  
2.637-729 Drain Kit (7.5 m Hose)  
2.637-767 Drain Kit (15 m Hose)  
A flexible hose with backwards firing high pressure jet to create turbulence and dislodge blockages.  
2.637-728 Sandblaster  
Used to remove paint, rust and cement from metallic and stone surfaces by using a combination of high pres-  
sure water and sand.  
4.760-265 Flexi Lance  
A lance which can be angled to any degree to clean hard to reach areas such as wheel arches etc.  
2.637-755 Floor Cleaning Lance  
An extended lance fitted with three shrouded high pressure nozzles to provide a wide area of cleaning power  
without any splash back.  
4.440-238 Suction Hose and Filter  
Used to provide a water supply to the unit where a mains water supply is not available by placing the kit into a water butt.  
6.541-040 Trolley  
Eliminates the need to carry the pressure washer when the unit has no built in mobility.  
6.964-006 Foam Nozzle  
A bayonet fit accessory that generates a low pressure detergent foam. This allows longer detergent contact time  
on the surface to be cleaned.  
2.637-214 Water Pump Kit  
9.300-051 25 Kg Grit  
6.291-080 RM 555 (5 litre)  
6.291-079 RM 555 (6 x 1 litre)  
16  
 
6. Spare Parts  
In the event that your Karcher Pressure Washer requires replacement  
parts – please refer to the diagram below AND identify the particular  
model of your machine by reference to the data plate on the underside.  
Please write, email or fax Karcher (see page 19) with any parts order  
you wish to place. A premium rate Help-line Number is available for  
telephone enquires of any type.  
17  
 
7. PROBLEM CHECKLIST  
Themachineyouhavechosenisofthehighestquality.Correctlystored  
away from frost it should operate without problems. If a problem does  
arise, please check the following chart as a solution may be at hand.  
PROBLEM  
POSSIBLE CAUSE  
CORRECTION  
Plug not connected  
Defective socket  
Fuse blown  
Connect plug  
Try another socket  
Change the fuse  
Machine refuses  
to start  
Defective extension cable Try without extension cable  
Wrong mains voltage  
Check mains voltage corresponds  
to specifications of machine  
Fuse blown  
Change fuse and check size of  
extension cable  
Pump stops  
Overheating due to poor Check inlet water flow rate - hose  
water Supply  
should fill a 10 litre bucket in one  
minute  
Nozzle partly blocked  
Clean dirt from nozzle hole with  
needle and rinse from the front  
Strong pressure  
fluctuations  
Inadequate mains water Check inlet water flow rate  
Nozzle blocked/worn out Clean/replace nozzle  
Inadequate mains water Check inlet water flow rate  
Machine does  
not reach  
Inlet hose squeezed  
Water filter clogged (3.1 Clean filter  
item15)  
Straighten out hose  
operating  
pressure  
Inlet hose blocked  
Check hose for leaks or blockages  
Wrong pressure  
Set Spray Lance at the minimum  
working pressure  
No detergent  
suction  
Blocked filter in  
detergent tank  
Unblock filter  
Clean ventilation hole in cover of  
Detergent Tank  
In the unlikely event that you need to return your machine to your supplier,  
please ensure that this is returned, complete with hose, gun and all  
accessories.  
Note: Inrush currents cause short-time voltage drops. Under unfavourable power  
supply conditions other equipment may be affected. If the system impedance of  
the power supply is < 0,15 Ohms, disturbances are unlikely to occur.  
18  
 
8. HELP - LINE  
Karcher (UK) Limited operate a help-line allowing customers to discuss  
any problems experienced with our products.  
The help-line operates during normal business hours, if you have diffi-  
culty getting through, please understand that there are peak periods  
during the day when our consultants are unable to take all calls coming  
in. In these circumstances we would ask that you try to contact us again  
later in the day.  
The help-line number is 0906 6800632  
(calls at this number are charged at 25p per minute)  
From 8.30am to 5.00pm Monday – Friday  
It helps us if you have the model number and data plate details to  
hand before making your call as there are very many different models of  
Karcher Pressure Washers in use.  
Alternatively you may write or e-mail to the address below:  
Karcher (UK) Limited  
Karcher House  
Beaumont Road  
Banbury  
Oxon, OX16 1TB  
FAX: 01295 752030  
19  
 
9. TECHNICAL DATA  
Power Connection  
Voltage .......................................................... 220-240 V (AC)  
Current................................................................ 1~50 Hz  
Connected/Load .................................................... 2.5 KW  
Mains Fuse ............................................................. 13 AMP  
Safety class .................................................... 1, IPX5  
Water Connection  
Supply Temperature (Max)..................................... 60 °C  
Supply Rate (Min)................................................... 10 litres per minute  
Supply Pressure (Max) ............................. (6 bar).. 0,6 MPa  
Supply Hose Length .............................................. 7.5 metres  
Diameter........................................... 1/2 inch  
Suction Height from open tank  
at Water Temperature 20 °C .................................... 1 metre  
Performance Data  
Pump Pressure (Max at bypass) .......... (140 bar)... 14 MPa  
Operating Pressure .............................. (130 bar)... 13 MPa  
Flow Rate ............................................. (530 l/h) ... 8,8 litres per minute  
Detergent Intake .................................................... 0,3 litres per minute  
Recoil Force of Spray Gun at Max. Pressure......... 19 N  
Optimum Working Distance on High Pressure....... 30 cm  
Hand-transmitted vibration (ISO 5349) ................. 0,8 m/s²  
Sound pressure level L (EN 60704-1) .................. 75 dB(A)  
Sound power level LWA(P2A000/14/EC) ...................... 93 dB(A)  
Dimensions  
Length................................................................... 497 mm  
Width .................................................................... 360 mm  
Height ................................................................... 925 mm  
Weight .................................................................... 21 Kg  
Circuit Diagramm  
C1 Running capacitor  
F1 Temperature fuse  
M1 Motor  
S1 Appliance switch  
S2 Pressure-operated switch  
20  
 
10.ASSEMBLY  
21  
 
EU Declaration of Conformity  
We hereby declare that the equipment described below conforms to the relevant fundamental  
safety and health requirements of the appropriate EU Directives, both in its basic design  
and construction as well as in the version marketed by us. This declaration will cease to  
be valid if any modifications are made to the machine without our express approval.  
Product:  
Model:  
High-pressure cleaner  
1.138-xxx  
Relevant EU Directives:  
EU Machinery Directive 89/392/EEC (+ 91/368/EEC, 93/44/EEC, 93/68/EEC, 98/37/EC)  
EU Low-Voltage Equipment Directive 73/23/EEC (+ 93/68/EEC)  
EU Directive on Electromagnetic Compatibility 89/336/EEC  
(+ 91/263/EEC, 92/31/EEC, 93/68/EEC)  
EU Directive on Noise 2000/14/EC  
Harmonised standards applied:  
DIN EN 55014–1:2000 + A1:2001  
DIN EN 55014–2:1997  
DIN EN 60335–1  
DIN EN 60335–2–79  
DIN EN 61000–3–2:2000  
DIN EN 61000–3–3:1995 + A1:2001  
Conformity assessment procedure followed:  
Annex V  
Sound power level  
Measured:  
Guaranteed:  
91 dB(A)  
93 dB(A)  
Appropriate internal measures have been taken to ensure that series-production units  
conform at all times to the requirements of current EU Directives and relevant standards.  
The signatories are empowered to represent and act on behalf of the company management.  
Alfred Kärcher GmbH & Co. KG  
Cleaning Systems  
Alfred-Kärcher-Str. 28–40  
P.O. Box 160  
D-71349 Winnenden  
Tel.: ++ 49 71 95 14 0  
Fax: ++ 49 71 95 22 12  
5.957-566 11/02  
S. Reiser  
22  
 
Notes  
23  
 
 

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