Kawasaki Cordless Saw 691191 User Manual

COMPONENT  
#691191-1HR  
19.2V BATTERY-OPERATED  
CIRCULAR SAW WITH LASER  
INSTRUCTION MANUAL  
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,  
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND  
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE  
TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.  
FOR CUSTOMER SERVICE  
POUR LE SERVICE APRÉS VENTE  
OU DU CONSOMMATEUR  
IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE  
PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER  
SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING  
INFORMATION AVAILABLE: MODEL NO., DATE PURCHASED AND STORE LOCATION. AN  
ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU  
WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT:  
INFO@ALLTRADETOOLS.COM. YOUR FEEDBACK IS VITAL TO US.  
87-1904-60957  
KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP.,  
U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT.  
CONSUMER INQUIRES SHOULD BE DIRECTED TO:  
PARA EL SERVICIO  
PARA EL CONSUMIDOR  
©COPYRIGHT 2005 ALLTRADE TOOLS, LLC.  
1431 VIA PLATA  
1-800-590-3723  
LONG BEACH, CA 90810-1462 USA  
Printed in China  
691191_19.2V Black Cordless Circular Saw with Laser  
 
WORK AREA  
!WARNING indicates a potentially hazardous  
situation which, if not avoided, could result in  
death or serious injury.  
!CAUTION indicates a potentially hazardous  
situation which, if not avoided, may result in  
minor or moderate injury.  
Keep your work area clean and well lit. Cluttered benches and dark areas  
invite accidents.  
Do not operate power tools in explosive atmospheres, such as in the pres-  
ence of flammable liquids, gases or dust. Power tools create sparks which  
may ignite the dust or fumes.  
CAUTION used without the safety alert symbol  
indicates a potentially hazardous situation which,  
if not avoided, may result in property damage.  
Keep bystanders, children, and visitors away while operating a power tool.  
Distractions can cause you to lose control.  
NOTE provides additional information that is useful  
for proper use and maintenance of this tool. If a  
NOTE is indicated make sure it is fully understood.  
ELECTRICAL SAFETY  
IMPORTANT SAFEGUARDS  
Do not abuse the cord. Never use the cord to carry the tool. Keep the cord  
away from heat, oil, sharp edges, or moving parts. Replace damaged cords  
immediately. Damaged cords may create a fire.  
People with electronic devices, such as pacemakers, should consult their  
physician(s) before using this product. Operation of electrical equipment in  
close proximity to a heart pacemaker could cause interference or failure of  
the pacemaker.  
A battery operated tool with integral batteries or a separate battery pack  
must be recharged only with the specified charger for the battery. A charger  
that may be suitable for one type of battery may create a risk of fire when used with  
another battery.  
WARNING: Some dust created by power sanding, sawing, grinding, drilling and  
other construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm.  
Use battery operated tool only with specifically designated battery pack. Use of  
any other batteries may create risk of fire.  
Some examples of these chemicals are:  
• Lead from lead-based paints.  
• Crystalline silica from bricks and cement and other masonry products,  
and arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this type  
of work. To reduce your exposure to these chemicals: work in a well ventilated  
area, and work with approved safety equipment, such as dust masks that are  
specially designed to filter out microscopic particles.  
WARNING: Handling the power cord on this product may expose you to lead, a  
chemical known to the State of California to cause cancer and birth defects or  
other reproductive harm. Wash hands after handling.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
3
4
 
Store idle tools out of reach of children and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
PERSONAL SAFETY  
When battery pack is not in use, keep it away from other metal objects like:  
paper clips, coins, keys, nails, screws, or other small metal objects that can  
make a connection from one terminal to another. Shorting the battery terminals  
together may cause sparks, burns or a fire.  
Stay alert, watch what you are doing, and use common sense when operat-  
ing a power tool. Do not use tool while tired or under the influence of drugs,  
alcohol or medication. A moment of inattention while operating power tools  
may result in serious personal injury.  
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained  
tools with sharp cutting edge are less likely to bind and are easier to control.  
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.  
Keep your hair, clothing, and gloves away from moving parts. Loose clothes,  
jewelry or long hair can be caught in moving parts.  
Check for misalignment or binding of moving parts, breakage of parts, and any  
other condition that may affect the tool’s operation. If damaged, have the tool  
serviced before using. Many accidents are caused by poorly maintained tools.  
Avoid accidental starting. Be sure switch is in the locked or “OFF” position  
before inserting battery pack. Carrying power tools with your finger on the  
switch or inserting battery pack into a tool with the power switch “ON” invites  
accidents.  
Use only accessories that are recommended by the manufacturer for your model.  
Accessories that may be suitable for one tool may create a risk of injury when used  
on another tool.  
Remove adjusting keys or wrenches before turning the tool “ON”.  
A wrench or a key that is left attached to a rotating part of the tool may result  
in personal injury.  
SERVICE  
Tool service must be performed only by qualified repair personnel. Service or  
maintenance by unqualified personnel may result in a risk of injury.  
Do not overreach. Keep proper footing and balance at all times. Proper foot-  
ing and balance enable better control of the tool in unexpected situations.  
When servicing a tool, use only identical replacement parts. Follow instructions  
in the Maintenance section of this manual. Use of unauthorized parts or failure to  
follow Maintenance Instructions may create a risk of shock or injury.  
Use safety equipment. Always wear eye protection. Dust mask, non-skid  
safety shoes, hard hat, or hearing protection must be used for appropriate con-  
ditions.  
SAFETY RULES FOR CIRCULAR SAW  
TOOL USE AND CARE  
NEVER assume the blade has stopped just because  
the trigger has been released. Blades may continue moving even after the  
motor stops.  
Use clamps or other practical ways to secure and support the workpiece to a  
stable platform. Holding the work by hand or against your body is unstable and  
may lead to loss of control.  
Always wear safety goggles or eye protection when using this tool. Use a dust  
mask or respirator for applications which generate dust. This saw may throw up  
debris that could lodge in the eyes causing severe pain or injury.  
Do not force tool. Use the correct tool for your application. The correct tool will  
do the job better and safer at the rate for which it is designed.  
Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool that  
cannot be controlled with the switch is dangerous and must be repaired.  
Inspect the bolts and blade washers before each use. Damaged or incorrect bolts  
or blade washers can cause injury.  
Disconnect battery pack from tool or place the switch in the locked or “OFF” position  
before making any adjustments, changing accessories, or storing the tool. Such  
preventative safety measures reduce the risk of starting the tool accidentally.  
When using the Circular Saw, always maintain a firm grip on the tool with both  
hands. Never put your hands or feet in the cutting area. Do not grasp the tool or  
place your hands too close to the blade. Keep your hands well away from the  
blade. Never reach underneath the tool while the blade is in motion. Do not use your  
legs or feet to stabilize the work piece.  
5
 
Keep the handle of the Cordless Circular Saw dry, clean and free from oil and  
grease.  
Lower guard should be retracted manually only for special cuts such as “Pocket  
Cuts” and “Compound Cuts.” Raise lower guard by Retracting Handle. As soon  
as the blade enters the material, lower guard must be released. For all other saw-  
ing, the lower guard should operate automatically.  
Do not run the Cordless Circular Saw while carrying it at your side. A moving  
blade could cause serious personal injury.  
Always observe that the lower guard is covering the blade before placing saw  
down on bench or floor. An unprotected, coasting blade will cause the saw to walk  
backwards, cutting whatever is in its path. Be aware of the time it takes for the blade  
to stop after the switch is released.  
Disconnect battery pack from tool and place the switch in the locked or “OFF”  
position before making any assembly adjustments, changing accessories,  
performing any inspection, maintenance or cleaning procedures. Such preventive  
safety measures reduce the risk of starting the tool accidentally which could cause  
serious personal injury.  
NEVER hold piece being cut in your hands or across your leg. It is important to  
support the work properly to minimize body exposure, blade binding, or loss of control.  
Be extra careful when cutting in high or hard-to-reach locations. Avoid sawing  
overhead. Be on the lookout for hidden wires and falling debris.  
Hold tool by insulated gripping surfaces when performing an operation where the  
cutting tool may contact hidden wiring. Contact with a “live” wire will also make  
exposed metal parts of the tool “live” and shock the operator.  
Do not use the Cordless Circular Saw if it has been damaged, left outdoors in the  
rain, snow, wet or damp environments, or immersed in liquid.  
When ripping always use a rip fence or straight edge guide. This improves the  
accuracy of the cut and reduces the chance for blade binding.  
Maintain labels and nameplates on the Cordless Circular Saw. These carry  
important information. If unreadable or missing, contact Alltrade for a replacement.  
Always use blades with correct size and shape (diamond vs. round) arbor holes.  
Blades that do not match the mounting hardware of the saw will run eccentrically,  
causing loss of control.  
SPECIFIC SAFETY RULES AND/OR SYMBOLS  
Never use damaged or incorrect blade washers or bolts. The blade washers and  
bolts were specifically designed for your saw, for optimum performance and safety  
of operation.  
Keep hands away from cutting area and blade. Keep  
your second hand on auxiliary handle or motor housing. If both hands are  
holding the saw, they cannot be cut by the blade.  
Keep your body positioned to either side of the saw blade, but not in line with the  
saw blade. KICKBACK could cause the saw to jump backwards (See “Causes and  
Prevention of Kickback”).  
CAUSES AND PREVENTION OF KICKBACK  
Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an  
uncontrolled saw to lift up and out of the work piece toward the operator.  
Do not reach underneath the work. The guard cannot protect you from the blade  
below the work.  
When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and  
the motor reaction drives the unit rapidly back toward the operator.  
Check lower guard for proper closing before each use. Do not operate saw if  
lower guard does not move freely and close instantly. Never clamp or tie lower  
guard into the open position. If saw is accidentally dropped, lower guard may be  
bent. Raise the lower guard with the Retracting Handle and make sure it moves  
freely and does not touch the blade or any other part, in all angles and depths of cut.  
If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the  
blade can dig into the top surface of the wood causing the blade to climb out of the kerf  
and jump back toward the operator.  
Kickback is the result of tool misuse and/or incorrect operating procedures or  
conditions and can be avoided by taking proper precautions as given below:  
Check the operation and condition of the lower guard spring. If the guard and the  
spring are not operating properly, they must be serviced before use. Lower guard  
may operate sluggishly due to damaged parts, gummy deposits, or a buildup of  
debris.  
Maintain a firm grip on the saw and position your body and arm in a way that  
allows you to resist KICKBACK forces. KICKBACK forces can be controlled by the  
operator, if proper precautions are taken.  
7
8
 
When blade is binding, or when interrupting a cut for any reason, release the  
trigger and hold the saw motionless in the material until the blade comes to a  
complete stop. Never attempt to remove the saw from the work or pull the saw  
backward while the blade is in motion or KICKBACK may occur. Investigate and  
take corrective actions to eliminate the cause of blade binding.  
The battery is not fully charged. Before first use, the battery pack requires  
3-5 hours charge time to be fully charged. Subsequent recharging needs 1 hour  
for the battery to be fully charged.  
When restarting a saw in the work piece, center the saw blade in the kerf and  
check that teeth are not engaged into the material. If saw blade is binding, it may  
walk up or KICKBACK from the work piece as the saw is restarted.  
Always switch to a fresh battery when tool performance begins to diminish.  
Severe heat is most destructive to a battery; the more heat generated, the faster  
the battery loses power. A battery that gets too hot can have a shortened life.  
Never over-discharge a battery by using the tool even after tool performance  
has decreased. Do not attempt to discharge a tool’s battery by continuing to  
pull on the tool trigger. When tool performance begins to diminish, stop the tool  
and recharge the battery for optimal performance.  
Support large panels to minimize the risk of blade pinching and KICKBACK. Large  
panels tend to sag under their own weight. Supports must be placed under the panel  
on both sides, near the line of cut and near the edge of the panel.  
Do not use dull or damaged blade. Unsharpened or improperly set blades produce  
narrow kerf causing excessive friction, blade binding and KICKBACK.  
Charge battery pack at ambient temperatures between 50° F – 104° F.  
Store tool and battery pack in locations where temperatures will not exceed  
120°F. This is important to prevent serious damage to the battery cells.  
Blade depth and bevel adjusting locking levers must be tight and secure before  
making cut. If blade adjustment shifts while cutting, it will cause binding and KICK-  
BACK.  
The battery pack should always be recharged when the Cordless Drill begins to  
run slowly.  
Use extra caution when making a “Pocket Cut” into existing walls or other blind  
areas. The protruding blade may cut objects that can cause KICKBACK.  
When battery pack is not in use, keep it away from other metal objects such as  
paper clips, coins, keys, nails, screws or other small metal objects that can  
make a connection from one terminal to another. Shorting the battery terminals  
together may cause sparks, burns, or fire.  
BATTERY  
REMOVING / ATTACHING BATTERY PACK  
Before using battery pack, please read carefully all instructions and cautionary  
markings on battery pack, battery charger and product using battery.  
REMOVE BATTERY PACK:  
1. Press both release  
buttons on either  
side of the Cordless  
Circular Saw to  
Do not incinerate the battery pack even if it is severely damaged or is  
completely worn out. The battery pack can explode.  
Do not carry battery packs in aprons, pockets, or tool boxes, product kit  
boxes, drawers, etc. with loose metal objects. Battery pack terminals could  
be short circuited causing damage to the battery pack, severe burns or fire.  
release the battery  
pack.  
The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxic  
material by the Environmental Protection Agency. Before disposing of dam-  
aged or worn out Ni-Cad battery packs, check with your State Environmental  
Protection Agency to find out about special restrictions on the disposal of these  
battery packs, take them to your local recycling center for proper disposal, or  
call 1-800-CLEANUP.  
2. Pull battery pack free  
RELEASE  
BUTTON  
of Cordless Circular  
Saw.  
ATTACH BATTERY  
PACK:  
1. Align the raised portion of the battery pack with the groove in the battery com-  
partment of the Cordless Circular Saw.  
2. Press the battery pack into place. Make sure the latches are securely fastened.  
Do not use the Cordless Circular Saw if the battery pack is not seated properly.  
9
 
3. If, when first inserting the battery pack, the red “ON” button does not light up,  
press the “SET” button on the charger. When the battery is charging, the red  
light is “ON”.  
CHARGER  
Before using battery charger, please read carefully all  
instructions and cautionary markings on battery charger, battery pack and  
product using battery.  
4. After approximately one hour of charging, the red indicator light should go  
“OFF” and the green light should come “ON”. The green light indicates that the  
battery is fully charged.  
5. When fully charged, reattach battery pack onto Cordless Circular Saw, making  
certain latches fasten securely. Cordless Circular Saw will not operate properly if  
the battery pack is not saeted properly.  
The charger will not automatically turn “OFF” when the  
battery pack is fully charged. The charging indicator light will remain “ON”  
until the charger is disconnected from the electrical outlet.  
Use only the charger which accompanied your product or direct replacement as  
listed in this manual. Do not substitute any other charger. Use only Alltrade  
approved chargers with your product.  
SYMBOLS  
IMPORTANT: Some of the following symbols may be used on your tool. Please  
study them and learn their meaning. Proper interpretation of these symbols will  
allow you to operate the tool better and safer.  
Do not disassemble charger.  
Do not use charger if it has been damaged, left outdoors in the rain, snow, wet  
or damp environments, or immersed in liquid.  
SYMBOL  
NAME  
Volts  
Amperes  
Hertz  
Watt  
Kilograms  
Alternating Current  
Direct Current  
EXPLANATION  
Voltage (Potential)  
Current  
Frequency (Cycles per Second)  
Power  
Weight  
Type of Current  
Type of Current  
The battery pack and charger heat during charging. Place the charger on a flat,  
non-flammable surface away from flammable materials with at least four inches of  
clearance to allow proper air circulation around the charger and battery pack.  
V
A
Hz  
W
Kg  
When the battery pack requires recharging, a 1 hour charge allows the tool to  
operate at full power. A charging indicator light on the charger will illuminate to  
show that charging is taking place.  
CHARGING BATTERY PACK  
Alternating or Direct Current Type of Current  
BATTERY PACK  
Earthing Terminal  
Class II Construction  
Minutes  
Grounding Terminal  
Denotes Double Insulation  
Time  
Time  
Size of Drill Bits,  
Grinding Wheels, etc.  
No-load Rotational Speed  
Revolutions, Surface Speed,  
Strokes, etc. per Minute  
Speed, Torque or Position Settings  
CHARGE BATTERY PACK:  
1. Plug the charger into the  
nearest 120 volt electri-  
min  
s
Seconds  
Diameter  
cal outlet. The step of  
the battery has positive  
and terminal markings  
on it. Align the markings on the  
identical markings on the top of  
the charger base. Insert the bat-  
tery pack into base. Pack will not  
insert properly if reversed.  
No load speed  
.../min  
Revolutions per Minute  
1,2,3, …  
Ring Selector Settings  
BATTERY  
2. Make sure the trigger on the  
CHARGER  
Cordless Circular Saw is in the  
“OFF” position and remove the battery pack from the Cordless Circular Saw.  
12  
 
CONTROL FEATURES:  
FUNCTIONAL DESCRIPTIONS  
13  
9
7
8
2
1
12  
10  
BEVEL  
LEVELING  
KNOB  
This knob controls the beveling  
of your cut.  
DEPTH  
ADJUSTMENT KNOB  
This knob controls the depth of  
6
your cut.  
4
11  
3
5
BLADE SAFETY  
LOCK BUTTON  
This button locks the blade in position  
and prevents it from moving.  
CONTROLS AND  
COMPONENTS:  
1. Battery Pack  
ACCESSORIES:  
10. Saw Blade  
RIP FENCE  
2. Release Buttons  
on Each Side  
3. 120V AC Cord  
4. Charger  
11. Rip Fence Guide  
12. Laser Level Battery Compartment  
13. Laser On/Off Switch  
The scaled rip fence guides the  
saw to cut exactly along the edge  
of work piece, making straight and  
accurate parallel cuts.  
5. LED Charging Indicators  
6. Saw Shoe  
7. Trigger Switch  
8. Lock-Off Button  
9. Rubber Grip  
COMPONENT  
BATTERY PACK  
CHARGER  
MODEL NUMBER  
691034  
690507  
RIP FENCE LOCK KNOB  
This knob secures the rip fence in place.  
SAW BLADES  
690086  
13  
14  
 
ASSEMBLY INSTRUCTIONS  
Always remove battery pack before installing or removing blade.  
When removing the blade from the tool, avoid contact with skin and use  
proper protective gloves when grasping the blade or accessory. Accessories  
may be hot after prolonged use.  
If the blade clamp screw will not loosen enough to allow  
blade installation, tap gently on the end of the wrench with a mallet until the  
clamp screw breaks free.  
FIG. 1  
ATTACHING / REMOVING BLADE  
FIG. 2  
ATTACHING THE BLADE:  
1. Remove the battery pack.  
REMOVING THE BLADE:  
1. Remove the battery pack.  
2. Retract the lower guard (see Fig. 1).  
3. Slip the blade into place (see Fig. 2).  
2. Use the wrench to loosen the  
clamping screw while pressing  
down on the blade safety lock  
button (see Fig. 3 and Fig. 4).  
4. Put clamp washers and clamping  
screw loosely in position.  
3. Remove the blade.  
5. Use the wrench to tighten the  
clamping screw while pressing  
down on the clamping knob  
(see Fig. 3 and Fig. 4).  
4. Tighten the blade clamp  
screw back into place.  
5. Remove wrench.  
FIG. 3  
6. Remove wrench.  
6. Replace the battery pack.  
7. Replace the battery pack.  
FIG. 4  
LOOSEN:  
CLOCKWISE  
TIGHTEN:  
COUNTER-CLOCKWISE  
15  
16  
 
ADJUSTING DEPTH AND ANGLE  
ADJUST CUTTING DEPTH:  
OPERATING INSTRUCTIONS  
Be aware that this tool is always in an operating condition  
because it does not have to be plugged into an electrical outlet. Always turn  
the switch “OFF” and remove the battery pack before changing bits.  
1. Remove the battery pack.  
2. Hold the saw firmly and loosen the  
depth adjustment knob by turning  
it counter-clockwise.  
OPERATING THE TRIGGER SWITCH  
OPERATING THE TRIGGER SWITCH  
3. Move the shoe to obtain the desired  
depth of cut.  
4. Tighten depth adjustment knob  
securely by turning clockwise  
before operating the saw.  
Never tape the trigger switch down to provide  
continuous high speed. The tool may fail under such conditions causing fire  
or personal injury.  
DEPTH  
ADJUSTMENT  
KNOB  
The lock-off button helps prevent accidental starting.  
This button can be pressed from either side.  
THIS TOOL IS CONTROLLED BY A TRIGGER SWITCH:  
Press the lock-off button, then pull the “ON/OFF” trigger to turn the Circular Saw  
“ON”.  
ADJUST BEVEL ANGLE:  
1. Remove the battery pack.  
To turn the Circular Saw “OFF”, release the trigger switch. The lock-off button will  
2. Loosen the bevel angle knob by  
turning it counter-clockwise.  
automatically reset.  
LOCK-OFF BUTTON  
TRIGGER SWITCH  
3. Adjust the angle of your cut.  
45º  
4. Tighten the angle knob securely  
by turning clockwise.  
BEVEL  
ANGLE  
KNOB  
17  
18  
 
GENERAL CUTTING  
POCKET CUTTING  
POCKET CUTTING  
If the blade binds, release the trigger immediately. Do  
not move the saw until the blade comes to a complete stop. Find the cause of  
the binding before starting the saw again.  
Always hold the saw in front of you and away from your body. Keep your  
hands and feet well away from the work piece.  
Never feed the blade into the work piece until the blade is at full speed.  
If the blade is not at full speed, the saw may kick back causing serious  
personal injury.  
If the blade becomes pinched, twisted, misaligned or  
bound, it will stall and lift up out of the work piece, suddenly jerking back  
toward the operator. This reaction is referred to as KICKBACK.  
Do not force the saw. Excessive force may result in a  
broken blade. Use only enough pressure to keep the saw moving through the  
work piece.  
• Mark out the line to be cut so  
it is easily visible.  
• Put on eye protection.  
• Clear the saw of any foreign material.  
• Make sure the work piece is held securely in place. Hold smaller pieces in a vise  
or attach to the workbench with clamps.  
• Start inside the area to be cut  
out.  
• Set the shoe against the work  
piece at an angle.  
• Mark out the line to be cut so it is easily visible.  
• Check the lower guard for damage. If damaged, do not use tool.  
• Lift the blade guard.  
• Always use the right blade for the material.  
• Make sure all bolts, screws and locking levers are secure before starting tool.  
• Pull the trigger to start the saw.  
• Pull the trigger to start the  
saw.  
• When the blade reaches full  
speed, slowly feed the blade  
into the work piece. When the  
blade starts cutting, release the  
blade guard.  
• Set the shoe against the work piece.  
• When the blade reaches full speed, slowly feed the blade into the work piece.  
When the blade starts cutting, release the blade guard.  
19  
20  
 
USING THE LASER  
LASER SAFETY  
Use of controls or adjustments or performance of proce-  
dures other than those specified herein may result in hazardous radiation  
exposure.  
NEVER LOOK DIRECTLY INTO THE LASER BEAM OR POINT THE LASER AT  
ANYONE ELSE. Laser beam can cause eye injury. Laser should only be aimed  
at the work piece.  
Sharp blows may affect the accuracy of this laser. Avoid  
striking the laser housing.  
NEVER POINT THE LASER AT REFLECTIVE SURFACES. Laser beam can  
reflect into eyes and cause injury. Highly polished or metallic surfaces should  
NOT be cut using the laser.  
LASER ON/OFF SWITCH  
TRIGGER  
DO NOT ATTEMPT TO INCREASE THE LASER’S OUTPUT. Tampering with the  
laser could lead to personal injury.  
REPLACING LASER BATTERIES  
The laser runs on two AAA batteries which are located beneath the “ON/OFF”  
switch.  
PENCIL LINE  
When the laser light begins to dim, change both batteries.  
LASER LINE  
Remove batteries before putting the circular saw into storage. Batteries may leak  
and cause damage if the laser is not used for over 90 days.  
TO CHANGE LASER BATTERIES:  
1. Open battery compartment cover.  
2. Make sure batteries are correctly  
positioned according to the posi-  
tive/negative markings on the com-  
partment.  
• Mark the desired line of cut so it is easily visible.  
• Set the shoe against the work piece.  
• Push laser “ON/OFF” switch to “ON”.  
3. Close cover.  
• Adjust the laser line until it lines up with the cut line marking. Blade will now be  
in the proper position to make your cut.  
• Pull the trigger to start the saw.  
• When the blade reaches full speed, slowly feed the blade into the work piece.  
When the blade starts cutting, release the blade guard.  
DO NOT force saw. Allow saw to cut at its own rate.  
• Cut straight lines only. Attempting to cut a curve will bend the blade which could  
result in personal injury or damage to the tool.  
• If you need to stop in the middle of a cut, turn off the saw and allow it to come  
to a complete stop before removing it from the material.  
• When the cut is finished, turn off the laser light.  
22  
 
MAINTENANCE AND CLEANING  
ACCESSORIES  
Use only accessories that are recommended by the manufacturer for your model.  
Accessories that may be suitable for one tool may become hazardous when used on  
another tool.  
Always remove the battery pack before attempting  
cleaning or maintenance.  
Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.  
This Circular Saw is lubricated before it leaves  
the factory. This lubrication should last for the life of the tool. No further  
lubrication is required.  
If you must use an extension cord, be sure that the gauge is large enough to carry  
the amount of current necessary for your power tool. If not, your tool may experi-  
ence a loss of power, excessive voltage drop or overheating. The smaller the gauge  
number,  
the  
heavier  
the  
cord  
(see  
table  
below).  
Use only mild soap and a damp cloth to clean the tool. Never let any liquid get  
inside the casing. Never immerse any part of the tool in a liquid. Always keep the  
ventilation openings clear.  
RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS  
TOOL CURRENT RATING  
CONDUCTOR SIZE IN A.W.G  
AMPERE  
3-6  
6-8  
8-10  
10-12  
12-16  
16-20  
10FT.  
18  
18  
18  
16  
25FT.  
18  
18  
18  
16  
50FT.  
18  
18  
18  
14  
100FT.  
Always clean the battery pack using only a dry cloth. Do not use liquids.  
Always unplug the charger before cleaning it.  
18  
16  
14  
14  
-
Regularly clean the ventilation slots in your tool and charger using only a soft  
brush or dry cloth.  
14  
12  
12  
12  
12  
12  
Inspect all mounting screws regularly. Tighten any loose screws. Failure to keep  
the mounting screws tight could result in serious injuries.  
-
Never open the Cordless Circular Saw case, battery pack or charger. Do not  
attempt to repair the Cordless Circular Saw, battery pack or charger yourself.  
Opening any of these parts will void your warranty.  
SPECIFICATIONS  
SPECIFICATIONS  
Voltage  
19.2V  
Switch  
On/Off Switch  
Charger Input  
Charging Time  
No Load Speed (RPM)  
Blade Diameter  
Battery Type  
Laser Class  
120V  
Approx. 1 hour  
3700/Min.  
140mm (5-1/2")  
Ni-Cad  
II  
60Hz  
Laser Power  
1.0mw(min.)  
2.0mw (max.)  
650nm  
Laser Wavelength  
Laser Beam Diameter  
1mm (at aperture)  
23  
24  
 
PROTECTING THE ENVIRONMENT  
2 YEAR LIMITED HOME USE WARRANTY  
BATTERIES  
Express and Exclusive Limited Home Use Warranty to Original Retail Buyer  
Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail  
purchaser of the accompanying KAWASAKI™ portable power tool and no one else  
all parts of the product (except those parts referred to below which are specifically  
excluded from such warranty (see Exclusions)) to be free from defects in materials  
and workmanship for a period of two years from original date of purchase.  
Alltrade batteries can be recharged many times. At the end of their useful life,  
recycle batteries with due care for our environment.  
Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling center  
or call 1-800-CLEANUP. Collected batteries will be recycled or disposed of properly.  
SPECIAL WARRANTY NOTE TO CONTRACTORS AND COMMERCIAL USERS: This  
Kawasaki™ portable power tool is offered as a home use tool and carries a HOME  
USE WARRANTY. This tool is made for home use in the execution of  
projects and repairs in and around the home. Use of the tool for COMMERCIAL  
PURPOSES OR ON A JOBSITE is not covered under this warranty.  
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS  
Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would  
like further information on the following products, please contact Alltrade Customer  
Service Department at 1-800-590-3723.  
The date of purchase shall be the date of shipment to the original purchaser, or the  
date the original purchaser took possession, custody or control of the product,  
whichever occurred first. This warranty shall be null and void if the product or any  
component thereof is modified, altered or used for any commercial purpose or on  
a jobsite. This warranty does not apply to any other product and/or component  
thereof manufactured or distributed by Alltrade, and does not apply to products  
and/or components thereof designed, manufactured and/or assembled by others,  
for which Alltrade makes no warranties whatsoever. THERE ARE NO WARRANTIES  
WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.  
Cordless Drills/Screwdrivers  
Impact Wrenches  
Sanders  
Jigsaws  
Circular Saws  
Angle Grinders  
Reciprocating Saws  
Routers  
Warranty Performance  
By purchasing the product, purchaser expressly acknowledges and agrees that their  
sole and exclusive remedy under this warranty shall be strictly limited to the repair  
or replacement of any covered nonconforming items or parts thereof provided that  
any such nonconforming item and/or part is promptly returned to Alltrade’s facility  
postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,  
1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #310-522-9008)  
within the applicable warranty period, with a written request by purchaser that  
Alltrade repair and/or replace the nonconforming item and/or part. We recommend  
that you keep the original product packaging in the event you need to ship the unit.  
We suggest the package be insured against loss or in transit damage. When  
sending your product include your name, address, phone number, dated proof  
of purchase (or copy), and a statement about the nature of problem. Warranty  
coverage is conditioned upon purchaser furnishing Alltrade with adequate written  
proof that they are the original purchaser and of the original purchase date. Parts  
returned, freight prepaid and insured, to Alltrade’s facility (see above address) will  
be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if  
found to be defective and subject to warranty. Alltrade retains the sole discretion  
to determine whether any item or part is nonconforming and, if so, whether the  
Rotary Tools  
Corded and Cordless Multi-Purpose Tools  
Wide Range of Accessories and more  
25  
26  
 
item and/or part will be repaired and/or replaced. If the unit is repaired, new or  
reconditioned replacement parts may be used. If Alltrade chooses to replace  
the product, it may replace it with a new or reconditioned one of the same or  
comparable design. The repaired or replaced unit will be warranted under the terms  
of the remainder of the warranty period. Typically, a defective product that is  
returned within the first 30 days after the purchase date will be replaced; for items  
returned after the first 30 days and within the warranty period, covered defective  
parts not subject to normal wear and tear or other exclusions will be repaired or  
replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi-  
ble for the return shipping charges. Alltrade’s repair and/or replacement of any non-  
conforming item and/or part thereof shall constitute fulfillment of all  
obligations to the purchaser. Alltrade shall not be responsible or liable for any  
expense, including freight charges, or repairs made outside Alltrade’s facility, unless  
expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade  
bear any responsibility for loss of the unit, loss of time or rental, inconvenience,  
commercial loss or consequential damages.  
EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,  
GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY  
PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR  
REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING  
THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE  
PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF  
WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,  
WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY  
ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE  
BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE  
AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY  
WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR  
CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S  
SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.  
EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE  
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE  
WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR  
IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE  
AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,  
PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT  
THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,  
GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY  
OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF  
ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING  
BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE  
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY  
EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.  
PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH  
WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING  
THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE  
REMEDY IS AS STATED ABOVE.  
Exclusions  
This warranty does not cover parts damaged due to normal wear, abnormal  
conditions, misapplication, misuse, abuse, accidents, operation at other than  
recommended pressures or temperatures, improper storage or freight damage.  
Parts damaged or worn by operation in dusty environments are not warranted.  
Failure to follow recommended operating and maintenance procedures also  
voids warranty.  
This limited warranty does not apply to accessory items such as drill bits,  
screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding  
sheets and other related items.  
DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,  
NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS  
OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,  
USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,  
COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO  
PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS  
WARRANTY.  
Limitation Of Liability  
IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR  
INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY  
KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH  
OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS  
REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,  
AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR  
OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS  
REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH  
Alltrade will not be liable for the following: labor charges, loss or damage resulting  
from improper operation, maintenance or repairs made by other persons;  
pre-delivery services such as assembly, oil or lubricants, and adjustment;  
maintenance services that are normally required to maintain the product.  
The use of other than genuine Alltrade Repair Parts will void warranty.  
Warranty Disclaimers  
27  
28  
 
DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,  
WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL  
ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF  
THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF  
THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY  
PERIODS SPECIFIED ABOVE.  
Limitations on Warranty Disclaimers  
Some states do not allow limitations on how long an implied warranty lasts  
and some states do not allow the exclusion or limitation of the incidental or  
consequential damages, so part or all of the above limitations or exclusions may not  
apply to you. This warranty gives you specific legal rights, and you may also have  
other rights which vary from state to state.  
If your product is not covered by this warranty, please call our Customer Service  
Department at 1-310-522-9008 or toll free at 1-800-590-3723 for general repair  
information and charges.  
29  
30  
 

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