FORM #900041.01-081605
PRINTED IN U.S.A.
PAGE 1 OF 4
BLACK DIAMOND
274 Huey Lenard Loop Rd.
West Monroe, LA 71292
Phone: (318) 322-3458
Sales / Tech: (800) 551-4955
Fax: (318) 397-3040
Black Diamond adjustable rear track bar for
JEEP WRANGLER (TJ)
INSTALLATION INSTRUCTIONS
INTRODUCTION
Installation requires a professional mechanic. Prior to beginning, inspect the vehicles steering,
driveline, and brake systems, paying close attention to the suspension link arms and bushings,
anti-sway bars and bushings, tie rod ends, pitman arm, ball joints and wheel bearings. Also check
the steering sector-to-frame and all suspension-to-frame attaching points for stress cracks. The
overall vehicle must be in excellent working condition; repair or replace all worn parts.
Read instructions several times before starting. Be sure you have all needed parts and
know where they install. Read each step completely as you go.
NOTES:
• The instructions below detail only the installation of the adjustable rear track bar. Refer to the
main instruction form supplied with the lift system for all other installation steps.
• This track bar only fits vehicles equipped with a 4”-6” lift system and should be compatible with
lift systems from most reputable manufacturers.
• In addition to the adjustable track bar supplied, any TJ equipped with a 6” lift will also require
the track bar bracket supplied with the suspension lift system to be retained. Track bar
brackets supplied with a 4” lift system may be removed provided that the maximum adjustment
on the Black Diamond track bar is not exceeded. Otherwise, the bracket supplied with the lift
system must be retained.
• A foot-pound torque reading is given in parenthesis ( ) after each appropriate fastener.
• Do not fabricate any components to gain additional suspension height.
• Paint or undercoat all exposed metal surfaces.
• Prior to attaching components, be sure all mating surfaces are free of grit, grease,
undercoating, etc.
• A factory service manual should be on hand for reference.
•
Use the check-off box “” found at each step to help you keep your place. Two “” denotes
that one check-off box is for the driver side and one is for the passenger side. Unless
otherwise noted, always start with the driver side.
FORM #900041.01-081605
PRINTED IN U.S.A.
PAGE 3 OF 4
needs to be shortened. If the passenger side measurement is greater than the driver side,
the track bar needs to be lengthened.
Disconnect the heim end of the track bar from the vehicle and make the appropriate
adjustments. Tighten the jam nut firmly, then reattach the bar to the axle and torque (57).
Once installation is complete, test-drive the vehicle and repeat the measuring procedure to
verify the adjustments made were correct.
NOTE: The maximum amount of adjustment is no more than 1-1/8” of exposed heim joint
threads as measured from the end of the track bar.
IMPORTANT PRODUCT USE INFORMATION
As a general rule, the taller a vehicle is, the easier it will roll over. Offset, as much as possible, what is lost
in roll over resistance by increasing tire track width. In other words, go “wide” as you go “tall”. Many
sportsmen remove their mud tires after winter / hunting season and install ones more appropriate for street
driving; always use as wide a tire and wheel combination as possible to enhance vehicle stability.
We strongly recommend, because of roll over possibility, that the vehicle be equipped with a functional roll
bar and cage system. Seat belts and shoulder harnesses should be worn at all times. Avoid situations
where a side rollover may occur.
Generally, braking performances and capabilities are decreased when significantly larger / heavier tires
and wheels are used. Take this into consideration while driving.
Do not add, alter, or fabricate any factory or aftermarket parts to increase vehicle height over the intended
height of the Black Diamond product purchased. Mixing component brands is not recommended.
Most states have some type of law limiting vehicle height. The amount of lift allowed, and how the lift may
be achieved, varies greatly. Several states offer exemptions for farm or commercially registered vehicles.
It is the owner’s responsibility to check state and local laws to ensure that their vehicle will be in
compliance.
Black Diamond makes no claims regarding lifting devices and excludes any and all implied claims. Black
Diamond will not be responsible for any altered product or any improper installation or use of our products.
We will be happy to answer any questions concerning the design, function, and correct use of our
products.
IMPORTANT MAINTENANCE INFORMATION
It is the ultimate buyer’s responsibility to have all bolts / nuts checked for tightness after the first 100 miles
and then every 1000 miles. The steering, suspension and driveline systems, along with wheel alignment
should be inspected by a qualified professional mechanic at least every 3000 miles.
NOTICE TO DEALER AND VEHICLE OWNER
Any vehicle equipped with a Black Diamond lifting device must have the enclosed “Warning to Driver”
decal installed on the inside of the windshield or on the vehicle’s dash, within driver’s view. The “Warning
to Driver” decal is to act as a constant safety reminder for whoever may be operating the vehicle. The
WARRANTY IS VOID unless this decal is in place. INSTALLING DEALER... It is your responsibility to
install warning decal and forward these installation instructions to the vehicle owner for review of warnings,
product use and maintenance information. Replacement warning decals are available free upon request.
These instructions are to be kept with the vehicle registration papers and owners manual for the service
life of the vehicle.
FORM #900041.01-081605
PRINTED IN U.S.A.
PAGE 4 OF 4
BLACK DIAMOND LIMITED LIFETIME WARRANTY
Suspension products bearing the Black Diamond (Woods Read Dist.) name are warranted for as long as
the original purchaser owns the vehicle that the Woods Ready product was originally installed on. This
warranty is non-transferable. Warranty covers only the product, no labor, time loss, or freight incurred.
Any product that has been abused, altered, incorrectly installed, or used in competition is not covered.
Product finish, spring bushings, Polyurethane products, and normal wear is not covered. The Woods
Ready product is subject to replacement or repair. No other warranties are expressed or implied. An
authorized Black Diamond dealer must inspect the part in question and confirm that the “Warning to
Driver” decal is properly displayed. A copy of the sales invoice is required for warranty consideration.
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