Ingersoll Rand Water Pump 66615X X C User Manual

66615X-X-C  
OPERATOR’S MANUAL  
RELEASED: 5-31-88  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
12-1-10  
REVISED:  
(REV. AB)  
1-1/2” DIAPHRAGM PUMP  
1:1 RATIO (METALLIC)  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
Refer to the Model Description Chart to match the pump material op-  
tions.  
637118-C for air section repair (see page 6).  
637124-XX for fluid section repair (see page 4).  
637155 Abrasion Resistant Conversion Kit is available for use in heavy  
and abrasive material applications (see page 4).  
PUMP DATA  
Models . . . . . . . . . . . . see “Model Description Chart” for “-XXX”  
Pump Type . . . . . . . . . Metallic Air Operated Double Diaphragm  
Material . . . . . . . . . . . . see “Model Description Chart”  
Weight . . . . Aluminum . . . . . . . . . . . 51.54 lbs (23.4 kgs)  
Cast Iron . . . . . . . . . . . . 79.54 lbs (36.1 kgs)  
Stainless Steel . . . . . . . . 84.54 lbs (38.3 kgs)  
[add 23 lbs (10.4 kgs) for cast iron air motor section]  
Maximum Air Inlet Pressure . . . . . . . . 120 p.s.i. (8.3 bar)  
66615X-XXX-C  
Maximum Material Inlet Pressure . . . . 10 p.s.i. (0.69 bar)  
Maximum Outlet Pressure . . . . . . . . . 120 p.s.i. (8.3 bar)  
Maximum Flow Rate (flooded inlet) . . . . 90 g.p.m. (340.7 l.p.m.)  
Displacement / Cycle @ 100 p.s.i.g. . . 0.64 gal. (2.42 lit.)  
Maximum Particle Size . . . . . . . . . . . 1/4” dia. (6.4 mm)  
Maximum Temperature Limits (diaphragm / ball / seat material)  
Acetal . . . . . . . . . . . . . . . . . 10_ to 180_ F (-12_ to 82_ C)  
E.P.R. . . . . . . . . . . . . . . . . . -60_to280_F (-51_to 138_C)  
HytrelR . . . . . . . . . . . . . . . -20_ to 150_ F (-29_ to 66_ C)  
KynarR PVDF . . . . . . . . . . . 10_ to 200_ F (-12_ to 93_ C)  
Neoprene . . . . . . . . . . . . . . 0_ to 200_ F (-18_ to 93_ C)  
Nitrile . . . . . . . . . . . . . . . . . 10_ to 180_ F (-12_ to 82_ C)  
Figure 1  
1-1/2” DIAPHRAGM PUMP  
MODEL DESCRIPTION CHART  
6661 X X - X X X - C  
Center Body Material, Threads  
5 - Aluminum, N.P.T.F.  
6 - Cast Iron, N.P.T.F.  
7 - Aluminum, BSP  
8 - Cast Iron, BSP  
Fluid Cap / Manifold Material, Hardware  
(Steel Hardware)  
0 - Aluminum  
1 - Stainless Steel  
2 - Cast Iron  
(Stainless Steel Hardware)  
A - Aluminum  
B - Stainless Steel  
C - Cast Iron  
Polypropylene  
. . . . . . . . .3.5._ to 175_ F (2_ to 79_  
C)  
Polyurethane . . . . . . . . . . . . 10_ to 150_ F (-12_ to 66_ C)  
PTFE . . . . . . . . . . . . . . . . . 40_ to 225_ F (4_ to 107_ C)  
SantopreneR . . . . . . . . . . . -40_to225_F (-40_to 107_C)  
VitonR . . . . . . . . . . . . . . . . -40_to350_F (-40_to 177_C)  
Dimensional Data . . . . . . . . . . . . . . . see page 8  
Seat Material  
1 - Aluminum  
2 - 316 Stainless Steel  
3 - Polypropylene  
4 - Kynar PVDF  
5 - Carbon Steel  
8 - 440 Stainless Steel  
Ball Material  
1 - Neoprene  
2 - Nitrile  
Noise Level @ 70 p.s.i. - 60 c.p.m. . . 77.7 dba(A)  
6 - Acetal  
8 - Polyurethane  
A - Stainless Steel  
C - Hytrel  
 Tested with 93139 muffler assembly installed.  
3 - Viton  
 The pump sound pressure levels published here have been updated to an Equivalent  
4 - PTFE  
Continuous Sound Level (L ) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-  
Aeq  
5 - E.P.R.  
E - Santoprene  
ROP S5.1 using four microphone locations.  
Diaphragm Material  
1 - Neoprene  
NOTICE: All possible options are shown in the chart. However, certain  
combinations may not be recommended, consult a representative or the  
factory if you have questions concerning availability.  
5 - E.P.R.  
2 - Nitrile  
9 - Hytrel  
3 - Viton  
4 - PTFE / Santoprene  
B - Santoprene  
FLUID SECTION SERVICE KIT SELECTION  
6661XX - X X X - C  
637124 - X X  
EXAMPLE: MODEL # 666150-361-C  
FLUID SECTION SERVICE KIT # 637124-61  
Ball  
Diaphragm  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET -- BRYAN, OHIO 43506  
(800) 276-4658 D FAX (800) 266-7016  
E2010  
CCN 81660219  
 
GENERAL DESCRIPTION  
MAINTENANCE  
The ARO diaphragm pump offers high volume delivery even at low air  
pressure and a broad range of material compatibility options available.  
Refer to the model and option chart. ARO pumps feature stall resistant  
design, modular air motor / fluid sections.  
Air operated double diaphragm pumps utilize a pressure differential in  
theairchamberstoalternatelycreatesuctionandpositivefluidpressure  
in the fluid chambers, valve checks insure a positive flow of fluid.  
Pump cycling will begin as air pressure is applied and it will continue to  
pump and keep up with the demand. It will build and maintain line pres-  
sure and will stop cycling once maximum line pressure is reached (dis-  
pensing device closed) and will resume pumping as needed.  
Refer to the part viewsanddescriptionsasprovided onpages4through  
7 for parts identification and service kit information.  
S Certain ARO “Smart Parts” are indicated which should be available  
for fast repair and reduction of down time.  
S Service kits are divided to service two separate diaphragm pump  
functions: 1. AIR SECTION, 2. FLUID SECTION. The FLUID SEC-  
TION is divided further to match typical part MATERIAL OPTIONS.  
S Provide a clean work surface to protect sensitive internal moving  
partsfrom contamination from dirtand foreignmatter duringservice  
disassembly and reassembly.  
S Keep good records of service activity and include pump in preven-  
tive maintenance program.  
S Before disassembling, empty captured material in the outlet man-  
ifold by turning the pump upside down to drain material from the  
pump.  
AIR AND LUBE REQUIREMENTS  
WARNING EXCESSIVE AIR PRESSURE. Can cause pump  
damage, personal injury or property damage.  
S Afiltercapableoffilteringoutparticleslargerthan50micronsshould  
beusedontheairsupply. Thereisnolubricationrequiredotherthan  
the “O” ring lubricant which is applied during assembly or repair.  
S Iflubricatedairispresent,makesurethatitiscompatiblewiththeO”  
rings and seals in the air motor section of the pump.  
FLUID SECTION DISASSEMBLY  
1. Remove top manifold(s).  
2. Remove (22) balls, (19) “O” rings and (21) seats.  
3. Remove (15) fluid caps.  
NOTE: Only PTFE diaphragm models use a primary diaphragm (7) and  
a backup diaphragm (8). Refer to the auxiliary view in the Fluid Section  
illustration.  
OPERATING INSTRUCTIONS  
4. Remove the (14) screws, (6) washers, (7) or (7 / 8) diaphragms and  
(5) washers.  
S Always flush the pump with a solvent compatible with the material  
being pumped ifthe materialbeing pumpedissubjectto “settingup”  
when not in use for a period of time.  
S Disconnecttheairsupplyfromthepumpifitistobeinactiveforafew  
hours.  
S Theoutletmaterialvolumeisgovernednotonlybytheairsupply,but  
alsobythematerialsupplyavailableattheinlet.Thematerialsupply  
tubing should not be too small or restrictive. Be sure not to use hose  
which might collapse.  
S When the diaphragm pump is used in a forced-feed (flooded inlet)  
situation, it is recommended that a “Check Valve” be installed at the  
air inlet.  
S Secure the diaphragm pump legs to a suitable surface to insure  
against damage by vibration.  
5. Remove (3) “O” rings.  
NOTE: Do not scratch or mar the surface of (1) diaphragm rod.  
FLUID SECTION REASSEMBLY  
S Reassemble in reverse order.  
S Clean and inspect all parts. Replace worn or damaged parts with  
new parts as required.  
S Lubricate (1) diaphragm rod and (2) “O” ring with Key-LubeO” ring  
lube.  
S UseAROpn/98931-Tbullet(installationtool)toaidininstallationof  
(2) “O” ring on (1) diaphragm rod.  
S Be certain (7) or (7 / 8) diaphragm(s) align properly with (15) fluid  
caps before making final torque adjustments on bolt and nuts to  
avoid twisting the diaphragm.  
S FormodelswithPTFEdiaphragms:Item(8)Santoprenediaphragm  
is installed with the side marked “AIR SIDE” towards the pump cen-  
ter body. Install the PTFE diaphragm with the side marked “FLUID  
SIDE” towards the fluid cap.  
S Re-check torque settings after pump has been re-started and run a  
while.  
S VitonR and HytrelR are trademarks of the DuPont Company S KynarR is a trademark of Arkema Inc. S LoctiteR is a registered trademark of Henkel Loctite Corporation S  
S SantopreneR is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. S AROR is a registered trademark of Ingersoll-Rand Company S  
66615X-X-C (en)  
Page 3 of 8  
 
PARTS LIST / 66615X-X-C FLUID SECTION  
L 637124-XX Fluid Section Service Kits include: BALLS (see Ball Option, refer to -XX inchart below), DIAPHRAGMS (seeDiaphragm Option, refer to -XX  
in chart below), 93706-1 Key-Lube grease packet, plus items: 2, 3, 9 and 19.  
MATERIAL CODE  
SEAT OPTIONS  
“21”  
BALL OPTIONS  
[A] = Aluminum  
[B] = Nitrile  
L “22” (1-3/4” dia.)  
[C] = Carbon Steel  
[CI] = Cast Iron  
[Co] = Copper  
Seat  
Qty [Mtl]  
(4) [A]  
(4) [SS]  
Ball  
Qty [Mtl]  
Ball  
Qty [Mtl]  
(4) [U]  
(4) [SS]  
(4) [H]  
-XXX  
-XXX  
-XXX  
[D] = Acetal  
-1XX 92760  
-2XX 92776  
-3XX 92924  
-4XX 94514  
-5XX 95676  
-8XX 93266  
-X1X 92757-1  
-X2X 92757-2  
-X3X 92757-3  
-X4X 92757-4  
-X5X 92757-5  
-X6X 92757-6  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
[N]  
[B]  
[V]  
[T]  
[E]  
[D]  
-X8X 92757-8  
-XAX 94804  
[E] = E.P.R.  
[H] = Hytrel  
[K] = Kynar PVDF  
[N] = Neoprene  
[P] = Polypropylene  
[SH] = Hard Stainless Steel  
[Sp] = Santoprene  
[SS] = Stainless Steel  
[T] = PTFE  
(4)  
(4)  
(4)  
[P]  
[K]  
[C]  
-XCX 92757-C  
-XEX 92757-A  
(4) [Sp]  
(4) [SH]  
[U] = Polyurethane  
[V] = Viton  
DIAPHRAGM OPTIONS  
L Service Kit  
-XX = (Ball)  
L “7”  
L “8”  
L “3” (1/16” x 3/4” o.d.)  
L “19” (1/8” x 2-3/4” o.d.)  
-XXX -XX = (Diaphragm) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl] “O” Ring  
Qty [Mtl] “O” Ring Qty [Mtl]  
-XX1 637124-X1  
-XX2 637124-X2  
-XX3 637124-X3  
-XX4 637124-X4  
-XX5 637124-X5  
-XX9 637124-X9  
-XXB 637124-XB  
92755-1  
94615-G  
92755-3  
94617  
(2)  
(2)  
(2)  
(2)  
(2)  
(2)  
[N] - - - - -  
[B] - - - - -  
[V] - - - - -  
[T] 94616  
[E] - - - - -  
[H] - - - - -  
- - -  
- - -  
- - -  
- - - Y325-16  
- - - Y325-16  
- - - Y328-16  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
[B] Y325-230  
[B] Y325-230  
[T] Y327-230  
[T] Y220-230  
[T] 92761  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
[B]  
[B]  
[V]  
[T]  
[E]  
[V]  
[E]  
(2) [Sp] Y328-16  
92755-5  
94615-9  
94615-A  
- - -  
- - -  
- - -  
- - - Y328-16  
- - - Y328-16  
- - - Y328-16  
[T] Y327-230  
[T] 92761  
(2) [Sp] - - - - -  
WETTED PARTS OPTIONS  
Aluminum  
Stainless Steel  
Cast Iron  
6661X0-X, 6661XA-X  
6661X1-X, 6661XB-X  
6661X2-X, 6661XC-X  
N.P.T.F.  
BSP  
Part No.  
92750  
N.P.T.F.  
BSP  
Part No.  
92773  
N.P.T.F.  
BSP  
Part No.  
92778  
Item Description (size)  
15 Fluid Cap  
Qty Part No.  
(2) 92750  
(2) 92749  
[Mtl] Part No.  
[A] 92773  
[A] 92774  
[Mtl] Part No.  
[SS] 92778  
[SS] 92777  
[Mtl]  
[CI]  
[CI]  
16 Manifold  
92749-1  
92774-1  
92777-1  
HARDWARE OPTIONS  
Carbon Steel  
6661X0-, 1-, 2-  
Qty Part No. [Mtl] Part No.  
Stainless Steel  
6661XA-, B-, C-  
Item Description (size)  
[Mtl]  
[SS]  
[SS]  
[SS]  
[SS]  
[SS]  
[SS]  
637155  
5
Plate (air side)  
(2) 92752  
(8) Y6-66-C  
(4) Y6-510-C  
(20) Y12-5-C  
(2) 92759  
[C] 92775  
ABRASION RESISTANT  
CONVERSION KIT  
Includes:  
26 Bolt (3/8” - 16 x 1-1/4”)  
27 Bolt (5/16” - 18 x 2-1/4”)  
29 Nut (5/16” - 18)  
32 Leg  
[C] Y6-66-T  
[C] Y6-510-T  
[C] Y12-5-S  
[C] 92759-1  
[C] Y6-59-T  
93266 (4) [SH] Seat  
92757-8 (4) [U] Ball  
59 Bolt (5/16” - 18 x 2”)  
(16) 93608  
COMMON PARTS  
Item Description (size)  
V 1 Rod  
Qty Part No.  
[Mtl]  
Item Description (size)  
L 9 Washer (0.630” i.d.)  
14 Screw (5/8” - 18 x 1-1/2”)  
43 Ground Lug (see page 7)  
Qty Part No.  
(2) 93065  
[Mtl]  
[SS]  
[SS]  
[Co]  
(1) 98720-1  
(1) Y330-117  
(2) 92775  
[C]  
L 2 “O” Ring (3/32” x 1” o.d.)  
V 6 Plate (fluid side)  
(models 6661X0 only)  
[B]  
(2) Y5-107-T  
(1) 93004  
[SS]  
[C]  
(2) 92752  
Service Note: Part no. 98931-T installation tool is available separately for use with items 1 and 2.  
“Smart Parts”, keep these items on hand in addition to the service kits for fast repair and reduction of down time.  
V
Page 4 of 8  
66615X-X-C (en)  
 
PARTS LIST / 66615X-X-C FLUID SECTION  
COLOR CODE  
. TORQUE REQUIREMENTS ,  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
(14) Diaphragm screw, 65 - 70 ft lbs (88.1 - 94.9 Nm.).  
(26) Bolts, 240 - 280 in. lbs (27.1 - 31.6 Nm).  
Diaphragm  
Color  
Ball  
Color  
Material  
Acetal  
N / A  
Blue (--)  
Cream  
Green (--)  
Black  
Orange  
Blue (S)  
Cream  
Green (S)  
Red (S)  
Tan  
White  
Red  
Yellow (S)  
(S) Dot  
E.P.R.  
Hytrel  
(29) Nuts, 120 - 140 in. lbs (13.6 - 15.8 Nm).  
Neoprene  
Nitrile  
LUBRICATION / SEALANTS  
Santoprene  
PTFE  
Tan  
White  
N / A  
*
k
Apply Key-Lube to all “O” rings, “U” Cups & mating parts.  
Polyurethane  
Viton  
z Apply LoctiteR 271 to threads.  
Yellow (--)  
(--) Stripe  
U Apply anti-seize compound to threads and bolt and nut  
flangeheadswhichcontactpumpcasewhenusingstain-  
less steel fasteners.  
See item 8 in inset below.  
26 , U  
16  
*
FOR THE  
AIR MOTOR SECTION  
SEE PAGES 6 & 7  
29 , U  
1
2 k  
22  
3 k  
19 k  
21  
15  
Tab  
5
59 U  
7
6
k 3  
14 , z  
9
27 U  
22  
32  
21  
16  
19 k  
26 , U  
Figure 2  
Santoprene 8  
(Green when used as backer)  
7 PTFE  
(white)  
1
3
Fluid  
Side  
8
6
5
Air  
Side  
Air  
Side  
10  
9
Fluid  
Side  
7
4
2
Tab  
Torque Sequence  
View for 6661XX-XX4-C (PTFE diaphragm) configuration only.  
Cross Section View of Diaphragms  
66615X-X-C (en)  
Page 5 of 8  
 
PARTS LIST / 66615X-X-C AIR SECTION  
n Indicates parts included in 637118-C Air Section Service Kit.  
SERVICE KIT NOTE: Service Kit 637118-C is a general repair kit for all 1” and larger ARO diaphragm pump air motors. It contains extra “O” rings and  
extra parts that may not be needed to service this model.  
Item Description (size)  
101 Motor Body (66615X-X, 66617X-X)  
(66616X-X, 66618X-X)  
Qty Part No.  
(1) 94744  
(1) 94742  
(2) Y325-24  
(1) 94528  
(2) Y145-26  
(8) 93860  
[Mtl]  
[A]  
Item Description (size)  
V 116 Spacer  
Qty Part No.  
(1) 92006  
[Mtl]  
[Z]  
[CI]  
[B]  
n 117 Gasket  
(1) 92004  
[B/Ny]  
[C]  
n 102 “O” Ring (1/16” x 1-1/4” o.d.)  
V 103 Sleeve  
118 Pilot Rod  
(1) 93309-2  
(4) 93075  
[D]  
n 119 “O” Ring (1/8” x 3/4” o.d.)  
120 Spacer  
[U]  
n 104 Retaining Ring, TruArc (1-5/32” i.d.)  
[C]  
(3) 115959  
(2) 98723-2  
(2) 94820  
[Z]  
105 Screw / Lockwasher (1/4” - 20 x 5/8”)  
(models 6661X0-X, 6661X1-X, 6661X2-X)  
[C]  
121 Sleeve Bushing  
[Bz]  
[U]  
n 122 “O” Ring (3/32” x 9/16” o.d.)  
n 123 Screw (#8 - 32 x 3/8”)  
126 Pipe Plug (1/2 - 14 P.T.F. x 17/32”)  
127 90_ Street Elbow (3/4 - 14 N.P.T.)  
128 Pipe Plug (1/8 - 27 P.T.F. x 1/4”)  
197 Button Head Screw (1/4” - 20 x 1/4”)  
198 Button Head Screw (1/4” - 20 x 3/8”)  
201 Muffler  
Cap Screw (1/4” - 20 x 5/8”) (models  
6661XA-X, 6661XB-X, 6661X5C-X)  
(8) Y6-42-T  
[SS]  
(4) Y154-41  
(1) Y227-5-L  
(1) Y43-5-C  
(1) Y227-2-L  
(2) 94987  
[C]  
[C]  
[C]  
106 Lockwasher (1/4”) (models 6661XA-X,  
6661XB-X, 6661XC-X only)  
(8) Y14-416-T [SS]  
[C]  
[SS]  
[SS]  
107 Plate  
(2) 93707-1  
(1) 92878  
(1) 92011  
[SS]  
[B/Ny]  
[D]  
(1) 94987-1  
(1) 350-568  
n 108 Gasket (with notch)  
V 109 Piston  
231 Pipe Plug (1/4 - 18 N.P.T. x 0.41”) (models (2) Y17-51-S  
66616X-X and 66618X-X only)  
[SS]  
n 110 “U” Cup (3/16” x 1-3/8” o.d.)  
V 111 Spool (models 66615X-X, 66617X-X)  
(models 66616X-X, 66618X-X)  
(1) Y186-51  
(1) 92005  
(1) 93047  
(5) 92877  
(5) Y325-214  
(6) Y325-126  
(4) 92876  
[B]  
[A]  
n
n
Key-Lube “O” Ring Lubricant  
10 Pak of Key-Lube  
(1) 93706-1  
(10) 637175  
[C]  
V 112 Washer (1.557” o.d.)  
n 113 “O” Ring (small) (1/8” x 1-1/4” o.d.)  
n 114 “O” Ring (large) (3/32” x 1-9/16” o.d.)  
V 115 Spacer  
[Z]  
Service Kits include: Y212-101 (2) Screws (#10 - 32 x 1/4”) used on units mf’d be-  
tween 8/90 and 4/92 to retain the pilot bushing.  
[B]  
[B]  
[Z]  
MATERIAL CODE  
[CI] = Cast Iron  
[D] = Acetal  
[Ny] = Nylon  
AIR MOTOR SECTION SERVICE  
[A] = Aluminum  
[SS] = Stainless Steel  
[U] = Polyurethane  
[Z] = Zinc  
[B] = Nitrile  
Service is divided into two parts - 1. Pilot Valve, 2. Major Valve.  
GENERAL REASSEMBLY NOTES:  
[Bz] = Bronze  
[C] = Carbon Steel  
S Air Motor Section Service is continued from Fluid Section repair.  
S Inspect and replace old parts with new parts as necessary. Look for  
deep scratches on metallic surfaces, and nicks or cuts in “O” rings.  
S Take precautions to prevent cutting “O” rings upon installation.  
S Lubricate “O” rings with Key-Lube.  
MAJOR VALVE DISASSEMBLY  
1. Remove (107) plate (or leg depending on model), (108 and 117)  
gaskets.  
S Do not over-tighten fasteners, refer to torque specification block on  
view.  
2. Onthesideoppositetheairinlet, pushontheinnerdiameterof(111)  
spool.Thiswillforcethe(109)pistonout.Continuepushingthe(111)  
spool and remove. Check for scratches and gouges.  
3. Reach into the air section (exhaust side) and remove (116) spacer,  
(115) spacers, (113) “O” rings, (114) “O” rings, (112) washers, etc.  
Check for damaged “O” rings.  
S Re-torque fasteners following restart.  
PILOT VALVE DISASSEMBLY  
1. Remove (104) retaining ring.  
2. Remove (123) screws and (122) “O” rings.  
3. Remove (118) piston rod, (121) sleeve bushing, (119) “O” rings and  
(120) spacers from the (101) motor body.  
MAJOR VALVE REASSEMBLY  
1. Replace (112) washer, (114) “O” ring and (113) “O” ring onto (115)  
spacer and insert etc.  
4. Remove (103) sleeve and (102) “O” rings.  
NOTE: Be careful to orient spacer legs away from blocking in-  
ternal ports.  
PILOT VALVE REASSEMBLY  
2. Lubricate and carefully insert (111) spool.  
3. Install (117) gasket and (107).  
1. Replace two (102) “O” rings if worn or damaged and reinstall (103)  
sleeve.  
2. Install one of the (121) sleeve bushings, (119) “O” rings, (120)  
spacers and the remaining (121) bushing.  
3. Carefully push (118) pilot rod into bushings etc. and retain on each  
end with the two (122) “O” rings, retain with (123) screws.  
4. Replace (104) retaining rings.  
4. Lubricate and install (110) packing cup and insert (109) piston into  
(airinletside)cavity,the(110)packingcuplipsshouldpointoutward.  
5. Install (108) gasket and replace (107).  
V “Smart Parts”, keep these items on hand in addition to the service kits for fast repair and reduction of down time.  
Page 6 of 8  
66615X-X-C (en)  
 
PARTS LIST / 66615X-X-C AIR SECTION  
117  
111  
116  
105 ,  
106  
115  
k 114  
k 113  
112  
107  
MAJOR VALVE  
See cross section detail, figure 4.  
IMPORTANT  
BE CERTAIN TO ORIENT (115) SPACER LEGS  
AWAY FROM BLOCKING INTERNAL PORTS  
WHEN REASSEMBLING AIR SECTION.  
101  
z 197  
Figure 3  
104  
H 123  
121  
197 z  
43  
102 k  
103 k  
104  
z 198  
106  
. 105  
126 g  
107  
PILOT VALVE  
119 k  
121  
108  
109  
123 H  
118 k  
g 128  
k 110  
g 231  
120  
122 k  
MAJOR VALVE CROSS SECTION DETAIL  
201  
127  
114 k  
109 110 k  
113 k  
112  
115  
111  
116  
. TORQUE REQUIREMENTS ,  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
(105) 40 - 50 in. lbs (4.5 - 5.6 Nm).  
Figure 4  
LUBRICATION / SEALANTS  
k
H
Apply Key-Lube to all “O” rings, “U” Cups & mating parts.  
Apply Loctite 262 to threads.  
z Apply Loctite 271 to threads.  
g Apply Loctite 572 to threads.  
66615X-X-C (en)  
Page 7 of 8  
 
TROUBLE SHOOTING  
Product discharged from exhaust outlet.  
S Check for diaphragm rupture.  
S Check tightness of (14) diaphragm screw.  
Low output volume, erratic flow or no flow.  
S Check air supply.  
S Check for plugged outlet hose.  
S Check for kinked (restrictive) outlet material hose.  
S Check for kinked (restrictive) or collapsed inlet material hose.  
S Check for pump cavitation - suction pipe should be sized at least as  
large as the inlet thread diameter of the pump for proper flow if high  
viscosity fluids are being pumped. Suction hose must be a non-col-  
lapsing type, capable of pulling a high vacuum.  
S Check all joints on the inlet manifolds and suction connections.  
These must be air tight.  
Air bubbles in product discharge.  
S Check connections of suction plumbing.  
S Check “O” rings between intake manifold and fluid caps.  
S Check tightness of (14) diaphragm screw.  
S Inspectthepumpforsolidobjectslodgedinthediaphragmchamber  
or the seat area.  
DIMENSIONAL DATA  
(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).  
Material Outlet  
1-1/2 - 11-1/2 N.P.T.F. - 1 (66615X-X-C, 66616X-X-C)  
Rp 1-1/2 (1-1/2 - 11 BSP parallel) (66617X-X-C, 66618X-X-C)  
14-13/16” (376 mm)  
13-1/8” (333 mm)  
11-1/2” (292 mm)  
18-3/8”  
Air Inlet  
1/2 - 14 N.P.T.F. - 1  
(467 mm)  
19-5/8”  
7-5/8”  
(498 mm)  
(194 mm)  
Air Exhaust Thread  
3/4 - 14 N.P.T.F. - 1  
2-3/4”  
(70 mm)  
10-3/4” (273 mm)  
12 ” (305 mm)  
1/2” Slot (14 mm)  
9” (229 mm)  
Material Inlet  
1-1/2 - 11-1/2 N.P.T.F. - 1 (66615X-X-C, 66616X-X-C)  
Rp 1-1/2 (1-1/2 - 11 BSP parallel) (66617X-X-C, 66618X-X-C)  
Figure 5  
PN 97999-96  
Page 8 of 8  
66615X-X-C (en)  
 

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